Mitsubushi MONTERO SHOGUN PAJERO Service Repair Workshop Manual 1987-1988
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero / Shogun / Pajero Generation Generation Designation: Second Generation (1991-1999, although this manual covers earlier variants) Codes Chassis Codes: V20, V30, V40, V50 series (specific to 1987-1988 models) 👋 Introduction Market Position Vehicle Segment: Compact to Mid-size SUV, known for off-road capability and ruggedness Competitive Analysis Competitors 1987 1988: Jeep Cherokee XJ, Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner Key Features Differentiators: Robust chassis, capable 4WD systems (Super Select 4WD variations), and durable engines, often preferred for off-roading and utility Manual Value Proposition Diy Savings: Empowers owners to perform repairs and maintenance themselves, significantly saving on dealership labor costs Accuracy: Provides exact factory specifications and procedures, ensuring correct repairs and longevity Manual Scope Coverage Scope: Covers all models and all repairs A-Z, emphasizing vehicle/model specificity over generic information. 📋 Manual Details Coverage Areas Model Years Covered: 1987, 1988 Regions Covered: Global (assumed, due to 'Montero', 'Shogun', and 'Pajero' model names) Page Count Estimated Page Count: Substantial (indicative of a comprehensive workshop manual, typically 1000+ pages for full coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF File Type: PDF Delivery Delivery Method: Instant download after payment Shipping: No shipping costs involved 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine management system Transmission: Manual transmission, Automatic transmission, Transfer case, Drivetrain components (axles, driveshafts) Chassis: Suspension (front and rear), Steering system, Brakes (hydraulic and parking), Wheel alignment Electrical: Battery, Charging system, Starting system, Lighting, Instrumentation, Gauges, Wiper/Washer system, Power windows/locks, Audio system wiring Body And Interior: Body panels, Doors, Hood, Tailgate, Bumpers, Seats, Interior trim, HVAC system Diagnostics: Troubleshooting guides, Diagnostic procedures, Common fault finding Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes, Belt inspections and replacement Repair: Engine overhaul, Transmission overhaul, Brake caliper rebuild, Suspension component replacement, Electrical component repair Installation: Component installation, Accessory installation (as applicable to factory specifications) Troubleshooting: Step-by-step troubleshooting guides for common and complex issues Technical Depth Depth: Comprehensive (from basic adjustments to complete engine and transmission rebuilds) Detail Level: Factory-level detail, technician-grade instructions Diagnostic Tools: Information suitable for use with basic diagnostic tools and procedures outlined within the manual Wiring Schematics Electrical Diagrams Availability: Includes detailed wiring schematics for all vehicle systems 📊 Manual Specifications File Format Format Type: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or sections Image Enhancement: Images and diagrams can be blown up for detailed viewing and printing Binding Type Binding: Digital (Not applicable for PDF download) Paper Type Paper: Digital (Not applicable for PDF download) Compatibility Operating Systems: Compatible with Windows (XP, Vista, 7, 8, 10, 11) and Mac computers Requirements Software Requirement: Adobe PDF Reader Image Quality Diagram Clarity: High-resolution illustrations and diagrams for clear understanding of components and procedures. ⚙️ Engine Specifications Primary Engine Engine Code Example 1: 4G63 (2.0L SOHC I4) Engine Code Example 2: 4G54 (2.6L SOHC I4) Engine Code Example 3: 6G72 (3.0L SOHC V6) Performance Horsepower Range Estimate: Approximately 95-145 HP depending on engine and tuning Torque Range Estimate: Approximately 110-180 lb-ft depending on engine and tuning Fuel System Fuel Delivery Type: Carbureted (early models) and Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Distributor-based electronic ignition Engine Variant Notes Engine Availability: Specific engine availability (4-cylinder or V6) depended on market and trim level. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transfer Case: Part-time 4WD and/or Full-time 4WD (Super Select) depending on specific model/trim 📐 Dimensions Exterior Body Styles: 2-door Short Wheelbase (SWB), 4-door Long Wheelbase (LWB) Weights Curb Weight Estimate: Approx. 3,500 - 4,500 lbs (1588 - 2041 kg) depending on configuration Wheelbase Wheelbase Options: Short Wheelbase (SWB) and Long Wheelbase (LWB) configurations are covered. 🛡️ Safety Features Ratings NHTSA Crash Test Results Estimate: Limited availability for these specific model years; general safety features of the era apply. Active Features Braking System: Front Disc, Rear Drum (standard); Front and Rear Disc on some higher trims/options Passive Features Seat Belts: Lap and shoulder belts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player on some later models within this generation Driver Assistance ABS: Anti-lock Braking System (ABS) became available as an option on some higher trim levels towards the end of this period. 🔧 Maintenance Service Intervals Oil Change Interval Estimate: Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions. Timing Belt Replacement Estimate: Approximately every 60,000 miles (96,000 km) for interference engines (consult manual for specific engine). Fluid Specifications Engine Oil Viscosity Recommendation: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact specification and temperature range) Coolant Type: Ethylene...
Information suitable for use with basic diagnostic tools and procedures outlined within the manual
Wiring Schematics
Electrical Diagrams Availability:
Includes detailed wiring schematics for all vehicle systems
📊 Manual Specifications
File Format
Format Type:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections
Image Enhancement:
Images and diagrams can be blown up for detailed viewing and printing
Binding Type
Binding:
Digital (Not applicable for PDF download)
Paper Type
Paper:
Digital (Not applicable for PDF download)
Compatibility
Operating Systems:
Compatible with Windows (XP, Vista, 7, 8, 10, 11) and Mac computers
Requirements
Software Requirement:
Adobe PDF Reader
Image Quality
Diagram Clarity:
High-resolution illustrations and diagrams for clear understanding of components and procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
4G63 (2.0L SOHC I4)
Engine Code Example 2:
4G54 (2.6L SOHC I4)
Engine Code Example 3:
6G72 (3.0L SOHC V6)
Performance
Horsepower Range Estimate:
Approximately 95-145 HP depending on engine and tuning
Torque Range Estimate:
Approximately 110-180 lb-ft depending on engine and tuning
Fuel System
Fuel Delivery Type:
Carbureted (early models) and Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Distributor-based electronic ignition
Engine Variant Notes
Engine Availability:
Specific engine availability (4-cylinder or V6) depended on market and trim level.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transfer Case:
Part-time 4WD and/or Full-time 4WD (Super Select) depending on specific model/trim
📐 Dimensions
Exterior
Body Styles:
2-door Short Wheelbase (SWB), 4-door Long Wheelbase (LWB)
Weights
Curb Weight Estimate:
Approx. 3,500 - 4,500 lbs (1588 - 2041 kg) depending on configuration
Wheelbase
Wheelbase Options:
Short Wheelbase (SWB) and Long Wheelbase (LWB) configurations are covered.
🛡️ Safety Features
Ratings
NHTSA Crash Test Results Estimate:
Limited availability for these specific model years; general safety features of the era apply.
Active Features
Braking System:
Front Disc, Rear Drum (standard); Front and Rear Disc on some higher trims/options
Passive Features
Seat Belts:
Lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on some later models within this generation
Driver Assistance
ABS:
Anti-lock Braking System (ABS) became available as an option on some higher trim levels towards the end of this period.
🔧 Maintenance
Service Intervals
Oil Change Interval Estimate:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions.
Timing Belt Replacement Estimate:
Approximately every 60,000 miles (96,000 km) for interference engines (consult manual for specific engine).
Fluid Specifications
Engine Oil Viscosity Recommendation:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact specification and temperature range)
Coolant Type:
Ethylene Glycol based, compatible with Mitsubishi specifications (e.g., green antifreeze)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil (specifics vary by transmission type)
Transmission Fluid Automatic:
Dexron II/III or equivalent (consult manual for exact specification)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific system requirements)
Known Issues
Common Wear Item 1:
Front suspension bushings and ball joints due to off-road use and age
Common Wear Item 2:
Radiator and cooling system components, especially in higher mileage vehicles
Common Wear Item 3:
Rust and corrosion, particularly in areas exposed to salt or moisture
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Mitsubishi Motors has a long history of producing durable and capable off-road vehicles, dating back to the original Pajero's debut in 1976.
Model Evolution
Pajero Series Evolution:
The 1987-1988 models represent a significant step in the evolution of the Pajero, refining its design and capabilities from earlier generations.
Production
Production Location Estimate:
Japan
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
The Mitsubishi Pajero/Montero has a distinguished history in off-road racing, including multiple Dakar Rally victories, underscoring its inherent capability.
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