Mitsubushi MONTERO SHOGUN PAJERO Service Repair Workshop Manual 1998-2002
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero / Shogun / Pajero Generation Generation Designation: Third Generation (V70/V80 Series) Generation Years: 1999-2006 (for this manual's coverage of 1998-2002 models) Codes Chassis Codes Covered: V73W, V75W, V78W, V74W, V77W (and potentially others depending on specific market variations within the 1998-2002 timeframe) 👋 Introduction Market Position Vehicle Segment: Body-on-frame SUV, known for off-road capability and durability. Competitive Analysis Key Competitors: Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee (during the period). Key Features Distinguishing Features: Robust construction, available Super Select 4WD II system, spacious interior, strong off-road performance, reliability. 📋 Manual Details Coverage Areas Market Coverage: Global (implies coverage for various regional specifications, though primary focus will be on common global platforms) Page Count Estimated Page Count: Extensive (typically 1000+ pages for full service manuals covering A-Z) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Digital Format: PDF Availability Delivery Speed: Instant delivery upon payment completion. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, transmission (automatic and manual), transfer case, differentials (front and rear) Chassis: Suspension (front and rear, including Super Select 4WD), steering, brakes (front and rear, ABS), wheels and tires Electrical: Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio system, power windows, power locks, sunroof, HVAC controls, SRS (Airbag) system, wiring diagrams for all circuits Body: Exterior body panels, interior trim, doors, hood, tailgate, glass, bumpers, seats, corrosion protection Instrumentation And Controls: Dashboard layout, gauge functions, warning lights, and control switch operations. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, lubrication points, tune-up procedures Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, flowcharts for fault finding Repair: Component removal and installation, overhaul procedures, adjustments, specifications for all major systems Special Procedures: Engine timing belt replacement, clutch replacement, brake bleeding (including ABS), HVAC system servicing, suspension alignment, wheel balancing Body And Paint: Includes procedures for panel alignment, trim removal/installation, and minor body repair guidance. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. Diagnostic Tools Mention: May reference specific Mitsubishi diagnostic tools (e.g., MUT-III, though more commonly for later models) or general OBD-II scan tools for DTC retrieval. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable pages, ability to zoom and print enlarged images/diagrams Binding Type Digital Binding: N/A (Digital delivery) Paper Type Digital Paper Type: N/A (Digital delivery) Software Compatibility Required Software: Adobe PDF Reader (or compatible viewer) Operating System Compatibility Os Compatibility: Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000; Mac compatible Delivery Delivery Method: Instant Download Shipping Cost: No Shipping Costs Payment Accepted Payment Methods: All major credit/debit cards, PayPal ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.5L V6 SOHC (6G74) Engine Option 2: 3.8L V6 SOHC/DOHC (6G75 - potential for later models within the range) Engine Option 3: 2.8L 4D56 Diesel (Turbocharged) Engine Option 4: 3.2L 4M41 Diesel (Turbocharged Common Rail - may appear in later models within the range) Performance 3.5L V6 (6G74) Estimated Power: Approx. 190-210 hp (142-157 kW) 3.5L V6 (6G74) Estimated Torque: Approx. 220-240 lb-ft (298-325 Nm) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Management Ignition System: Electronic Ignition with Spark Plugs Emission Controls: Information on emissions systems, catalytic converters, and oxygen sensors will be included. 🔧 Transmission Standard Transmission Option 1: 4-speed Automatic Transmission (4WD) Optional Transmission Option 2: 5-speed Manual Transmission (RWD/4WD) Features 4Wd System: Super Select 4WD II (lever-actuated with locking center differential and low-range gearing) 📐 Dimensions Exterior Wheelbase Short: Approx. 2500 mm (Short Wheelbase - SWB) - less common for this generation Wheelbase Long: Approx. 2780 mm (Long Wheelbase - LWB) Weights Curb Weight Estimate: Approx. 1900-2200 kg (depending on configuration) Gross Vehicle Weight Rating Estimate: Approx. 2700-3000 kg 🛡️ Safety Features Ratings Crash Test Ratings Note: Ratings vary by market and testing agency (e.g., NHTSA, Euro NCAP). Specific 1998-2002 model ratings should be verified via the manual. Active Features Anti Lock Brakes: Standard on most models, often with Electronic Brake-force Distribution (EBD). Traction Control: Available on higher trims or specific markets. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags available on some trims. 💡 Technology Features Infotainment Audio System: Factory radio with CD player and optional premium sound system. AM/FM stereo. Driver Assistance Cruise Control: Standard on many trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors, available power sunroof. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Check manual for specific conditions and oil type. Transmission Fluid Change Interval: Automatic: 30,000-60,000 miles (48,000-96,000 km). Manual: Less frequent, check manual. Consult manual for severe...
1999-2006 (for this manual's coverage of 1998-2002 models)
Codes
Chassis Codes Covered:
V73W, V75W, V78W, V74W, V77W (and potentially others depending on specific market variations within the 1998-2002 timeframe)
👋 Introduction
Market Position
Vehicle Segment:
Body-on-frame SUV, known for off-road capability and durability.
Competitive Analysis
Key Competitors:
Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee (during the period).
Key Features
Distinguishing Features:
Robust construction, available Super Select 4WD II system, spacious interior, strong off-road performance, reliability.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (implies coverage for various regional specifications, though primary focus will be on common global platforms)
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for full service manuals covering A-Z)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Availability
Delivery Speed:
Instant delivery upon payment completion.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, transmission (automatic and manual), transfer case, differentials (front and rear)
Chassis:
Suspension (front and rear, including Super Select 4WD), steering, brakes (front and rear, ABS), wheels and tires
Electrical:
Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio system, power windows, power locks, sunroof, HVAC controls, SRS (Airbag) system, wiring diagrams for all circuits
Component removal and installation, overhaul procedures, adjustments, specifications for all major systems
Special Procedures:
Engine timing belt replacement, clutch replacement, brake bleeding (including ABS), HVAC system servicing, suspension alignment, wheel balancing
Body And Paint:
Includes procedures for panel alignment, trim removal/installation, and minor body repair guidance.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
Diagnostic Tools Mention:
May reference specific Mitsubishi diagnostic tools (e.g., MUT-III, though more commonly for later models) or general OBD-II scan tools for DTC retrieval.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable pages, ability to zoom and print enlarged images/diagrams
Binding Type
Digital Binding:
N/A (Digital delivery)
Paper Type
Digital Paper Type:
N/A (Digital delivery)
Software Compatibility
Required Software:
Adobe PDF Reader (or compatible viewer)
Operating System Compatibility
Os Compatibility:
Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000; Mac compatible
Delivery
Delivery Method:
Instant Download
Shipping Cost:
No Shipping Costs
Payment
Accepted Payment Methods:
All major credit/debit cards, PayPal
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L V6 SOHC (6G74)
Engine Option 2:
3.8L V6 SOHC/DOHC (6G75 - potential for later models within the range)
Engine Option 3:
2.8L 4D56 Diesel (Turbocharged)
Engine Option 4:
3.2L 4M41 Diesel (Turbocharged Common Rail - may appear in later models within the range)
Performance
3.5L V6 (6G74) Estimated Power:
Approx. 190-210 hp (142-157 kW)
3.5L V6 (6G74) Estimated Torque:
Approx. 220-240 lb-ft (298-325 Nm)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Management
Ignition System:
Electronic Ignition with Spark Plugs
Emission Controls:
Information on emissions systems, catalytic converters, and oxygen sensors will be included.
🔧 Transmission
Standard
Transmission Option 1:
4-speed Automatic Transmission (4WD)
Optional
Transmission Option 2:
5-speed Manual Transmission (RWD/4WD)
Features
4Wd System:
Super Select 4WD II (lever-actuated with locking center differential and low-range gearing)
📐 Dimensions
Exterior
Wheelbase Short:
Approx. 2500 mm (Short Wheelbase - SWB) - less common for this generation
Wheelbase Long:
Approx. 2780 mm (Long Wheelbase - LWB)
Weights
Curb Weight Estimate:
Approx. 1900-2200 kg (depending on configuration)
Gross Vehicle Weight Rating Estimate:
Approx. 2700-3000 kg
🛡️ Safety Features
Ratings
Crash Test Ratings Note:
Ratings vary by market and testing agency (e.g., NHTSA, Euro NCAP). Specific 1998-2002 model ratings should be verified via the manual.
Active Features
Anti Lock Brakes:
Standard on most models, often with Electronic Brake-force Distribution (EBD).
Traction Control:
Available on higher trims or specific markets.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on some trims.
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player and optional premium sound system. AM/FM stereo.
Driver Assistance
Cruise Control:
Standard on many trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, available power sunroof.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Check manual for specific conditions and oil type.
Transmission Fluid Change Interval:
Automatic: 30,000-60,000 miles (48,000-96,000 km). Manual: Less frequent, check manual. Consult manual for severe driving conditions.
Transfer Case Fluid Change Interval:
Typically 30,000-60,000 miles (48,000-96,000 km).
Differential Fluid Change Interval:
Typically 30,000-60,000 miles (48,000-96,000 km).
Fluid Specifications
Engine Oil Type Estimate:
API SN/SP, ILSAC GF-6A (or equivalent) 5W-30 or 10W-30 depending on ambient temperature. Always verify with manual.
Automatic Transmission Fluid Type:
Mitsubishi ATF-SP II M or equivalent (e.g., Dexron III/Mercon compatible).
Coolant Type:
Long-life, ethylene glycol-based coolant (Mitsubishi Super Long Life Coolant or equivalent).
Known Issues
Common Issues Overview:
Potential for head gasket issues (especially in early models), radiator leaks, aging rubber components (hoses, belts), transfer case actuator issues (on electronically controlled systems), catalytic converter failures.
Interior Wear:
Dashboard material degradation (cracking/discoloration) due to UV exposure, seat fabric wear.
Offroad Component Wear:
Potential wear on suspension bushings, ball joints, and steering components if regularly used for off-road driving.
📚 Vehicle History
Brand Heritage
Mitsubishi 4X4 Legacy:
Mitsubishi has a long history in off-road vehicles, dating back to vehicles like the PX33 prototype in 1936.
Model Evolution
Pajero History Overview:
The Pajero/Montero line is a globally recognized and highly capable off-road SUV, known for its durability and winning record in the Dakar Rally.
Production
Production Locations:
Primarily Japan, with significant production and assembly in other global markets.
🏆 Awards & Recognition
Recognitions
Dakar Rally Heritage:
The Pajero has a strong track record and numerous victories in the grueling Dakar Rally, cementing its reputation as a capable off-road machine.
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