🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004 Codes Chassis Code: CU2W (specific to this generation) Engine Code: 4G63 (common for 2.4L variant) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, individuals seeking versatility and practicality, all-weather capability. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Subaru Forester, Ford Escape, Mazda CX-5. Key Features Design: Distinctive 'jet-fighter' grille inspired by Lancer Evolution, available third-row seating (optional). Performance: Capable engine options, available Super All-Wheel Control (S-AWC) for enhanced traction. Utility: Practical cargo space, towing capability, versatile interior configurations. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily North American and European specifications) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system. Engine Management: Fuel injection, ignition system, sensors (MAP, MAF, O2, knock, etc.), actuators, ECU diagnostics, emission control systems. Transmission: Automatic and Manual Transmission service, repair, fluid changes, torque converter, internal components, clutch service. Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system service, differentials, drive shafts, CV joints, transfer case (if applicable). Suspension: Front and rear suspension, struts, shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications. Brakes: Front and rear brake systems, discs, pads, calipers, hydraulic lines, master cylinder, ABS (Anti-lock Braking System) diagnostics and repair. Steering: Power steering system, pump, rack and pinion, tie rods, steering column, wheel alignment. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, power windows, power locks, wipers, horn. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant, compressor, evaporator, condenser, heater core. Body And Frame: Body panel repair, door mechanisms, hinges, latches, bumpers, glass replacement, structural repair procedures. Interior: Seat removal and installation, dashboard components, trim panels, headliner. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts. Procedures Included Maintenance: Routine maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection. Repair: Step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds and transmission overhauls. Troubleshooting: Detailed troubleshooting guides and flowcharts for diagnosing and resolving common and uncommon issues. Diagnostics: Procedures for using diagnostic tools, interpreting sensor data, and identifying fault codes. Specifications: Torque specifications, clearances, fluid capacities, diagnostic values, alignment angles. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Print Quality Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 2.4L 4-cylinder, SOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Engine Displacement: 2378 cc (2.4 Liters) Engine Code Variant: 4G64 (for 2.4L, may differ slightly from 4G63 designation depending on specific variant) Bore X Stroke: 86.5 mm x 100.0 mm Compression Ratio: 9.5:1 Performance Horsepower: 160 hp @ 5500 rpm (approx.) Torque: 162 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (recommended) Emission Control: Catalytic converter, EGR system, PCV system. 🔧 Transmission Standard Type: 4-speed Automatic (INVECS-II) Optional Type: 5-speed Manual Features AWD System: Available electronically controlled All-Wheel Drive (AWC), including optional 'Sport' mode for enhanced performance (often referred to as S-AWC in later models, though the system evolved). Fluid Specifications Automatic Transmission Fluid: Diamond ATF SP-II M or equivalent (refer to owner's manual for specific part number) 📐 Dimensions Exterior Length: 4590 mm (180.7 in) Width: 1770 mm (69.7 in) Height: 1640 mm (64.6 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1515 mm (59.6 in) Rear Track: 1515 mm (59.6 in) Weights Curb Weight FWD: 1570 kg (3461 lbs) (approx.) Curb Weight AWD: 1670 kg (3682 lbs) (approx.) Gross Vehicle Weight Rating: 2200 kg (4850 lbs) (approx.) Towing Capacity: 1000 kg (2205 lbs) (braked trailer) (refer to owner's manual for specific regulations) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star Rating NHTSA Side Impact Test: 4-Star Rating IIHS Front Offset Crash Test: Good (for vehicles of this era, check specific IIHS reports) Active Features ABS: Standard Anti-lock Braking System (ABS) E Brake Force Distribution: Electronic Brake-force Distribution (EBD) Traction Control: Available Traction Control System (TCS) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Available front seat-mounted side airbags, optional front and rear side curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and load limiters (front seats), three-point seatbelts (rear seats). Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio system (e.g., Rockford Fosgate). Display: Basic LCD display for...