🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: First Generation (L040 Series) Codes Chassis Code: L040 Series 👋 Introduction Market Position Market Segment: Rugged off-road SUV with robust construction and go-anywhere capability. Competitive Analysis Key Competitors: Toyota Land Cruiser (FJ60/FJ70 series), Nissan Patrol (Y60 series), Range Rover Classic, Jeep Cherokee (XJ). Key Features Off Road Capability: Body-on-frame construction, selectable 4WD with low-range gearing, solid rear axle, long-travel suspension. Durability: Renowned for its robust mechanicals and ability to withstand demanding conditions. Manual Value Proposition Instant Access: Immediate download eliminates shipping delays and costs, allowing for quick access to essential repair information. 📋 Manual Details Coverage Areas Manual Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Page Count Page Count: Over 300 pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component testing, specifications for 4G5, 4D5, and 6G7 series engines. Engine Electrical: Ignition system, starting and charging systems, fuel injection systems, ECU diagnostics, wiring diagrams. Transmission Manual: Overhaul, clutch system, shift mechanism, fluid specifications, troubleshooting. Transmission Automatic: Unit overhaul, hydraulic control, torque converter, shift control, fluid specifications, diagnostics. Drivetrain 4Wd: Transfer case operation and overhaul, front and rear differential overhaul, drive shafts, CV joints. Suspension Front: Independent front suspension (torsion bar or coil spring depending on variant), component replacement, alignment specifications. Brakes: Front disc and rear drum brake systems, hydraulic components, parking brake, ABS (if equipped), bleeding procedures, specifications. Steering: Power steering system overhaul, steering gear, tie rods, steering column, alignment. Body And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim, frame straightening (if applicable). Electrical System: Lighting, wipers, horn, power windows, central locking, instrument cluster, fuse/relay identification. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, component replacement. Suspension Rear Suspension Rear: Leaf spring or coil spring rear suspension, shock absorber replacement, control arm specifications. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, fluid checks, and other routine inspections. Troubleshooting: Diagnostic flowcharts and step-by-step guides for common and uncommon problems across all systems. Repair Procedures: Comprehensive instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components. Diagnostic Tests: Procedures for testing various electrical and mechanical components, including specifications for readings. Specifications Data: Torque values, clearances, fluid capacities, wear limits, and performance data for all serviceable parts. Technical Depth Depth Level: Comprehensive from basic DIY maintenance to advanced engine and transmission overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, clear text and images suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 4G54 (2.6L SOHC Inline-4) Engine Code Diesel: 4D55, 4D56 (2.3L/2.5L SOHC Turbocharged Diesel Inline-4) Engine Code V6: 6G72 (3.0L SOHC V6) Performance Horsepower Range: Approx. 85 HP (naturally aspirated diesel) to 145 HP (V6 gasoline). Torque Range: Approx. 135 lb-ft (diesel) to 170 lb-ft (V6 gasoline). Fuel System Fuel Delivery Gasoline: Carburetor (early models) or Electronic Fuel Injection (EFI) (later models). Fuel Delivery Diesel: Indirect injection (IDI) or Direct Injection (DI) with turbocharging. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission. Features 4Wd System: Part-time 4WD system with manually selectable 2WD, 4WD High, and 4WD Low. Some models featured a center differential lock. 📐 Dimensions Exterior Wheelbase: Approx. 2,200 mm (Short Wheelbase) / 2,650 mm (Long Wheelbase). Length: Varies by body style (e.g., approx. 4,015 mm for SWB hardtop). Weights Curb Weight: Approx. 1,600 kg - 2,000 kg depending on configuration. 🛡️ Safety Features Ratings Safety Approaches: Focus on structural integrity and passive safety features for its era. Active Features Active Safety Systems: ABS was optional on later models. Emphasis on driver control during off-road situations. Passive Features Passive Safety Features: Reinforced body-on-frame construction, crumple zones (limited by era), seat belts. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio and cassette player, optional air conditioning. Driver Assistance Driver Assistance Features: Limited by the era; focus on mechanical systems for control. Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for specific engine type). Transmission Fluid Change: Manual: Every 50,000 km. Automatic: Every 40,000 - 50,000 km (check condition). Coolant Change: Every 40,000 km or 2 years. Fluid Specifications Engine Oil Viscosity: API SG or higher, SAE 10W-30 or 10W-40 commonly recommended (check manual for specific temperature ranges). Transmission Oil Manual: API GL-4, SAE 75W-90 or 80W-90. Transmission Oil Automatic: Dexron II or equivalent. Brake Fluid: DOT 3. Known Issues Rust And Corrosion: Common on older vehicles, particularly around wheel arches, rocker panels, and chassis frame. Diesel Engine Glow Plugs: Glow...