Mitsubishi Space Wagon 2001-2003 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Wagon Generation: Third Generation (N90/N80 Series) Codes Chassis Code: N90W, N94W, N84W, N86W 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors: Toyota Ipsum/Picnic, Honda Odyssey (early models), Nissan Prairie, Mazda MPV Key Features Vehicle Purpose: Family-oriented transport with flexible seating and cargo capacity Manual Value Proposition: Comprehensive, detailed, and accessible repair information for maintaining and repairing the Mitsubishi Space Wagon. 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002, 2003 Page Count Page Count: 1500 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel injection, ignition, cooling, lubrication, emissions control, turbocharging (if applicable) Transmission Systems: Manual transmission, automatic transmission, transfer case (if applicable), clutch, driveline Brake Systems: Hydraulic system, ABS, disc brakes, drum brakes, parking brake Suspension Steering: Front suspension, rear suspension, steering gear, power steering system Electrical Systems: Battery, charging system, starting system, lighting, instruments, gauges, horn, wipers, washers, power windows, power locks, security system, ECU/PCM diagnostics Body Chassis: Body construction, interior trim, exterior trim, doors, windows, roof, bumpers, frame, exhaust system HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system Safety Systems: Airbags, seat belts, SRS system Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, lubrication Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation Repair Procedures: Component removal, disassembly, cleaning, inspection, repair, assembly, and installation Adjustment Procedures: Ignition timing, valve clearance, brake adjustments, clutch adjustments, headlight aiming Technical Specifications: Torque specifications, wear limits, clearances, fluid capacities, electrical specifications, diagnostic values Technical Depth Depth Of Coverage: Comprehensive bumper-to-bumper coverage, suitable for professional mechanics and advanced DIY enthusiasts Documentation Features Illustrations Diagrams: Detailed illustrations, exploded diagrams, photographic guides, wiring schematics Special Tools: Identification and usage guidance for special service tools 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format), optimized for viewing and printing Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) Compatibility Operating Systems: Windows, Mac OS, Linux OS ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63 (2.0L SOHC/DOHC) Engine Displacement: 1997 cc Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Horsepower Range: Approximately 135-150 hp (varies by market and specific engine variant) Torque Range: Approximately 170-190 Nm (varies by market and specific engine variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Other Ignition System: Electronic ignition system (distributorless or distributor-based depending on specific variant) Emission Control: Catalytic converter, EGR system (depending on market) 🔧 Transmission Standard Standard Transmission Type: 5-speed manual Optional Optional Transmission Type: 4-speed automatic (INVECS-II) Features Automatic Transmission Features: Electronically controlled, sequential shift capability (in some variants) Driveline Driveline Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD - Super Select 4WD-i in some variants) 📐 Dimensions Exterior Length: Approximately 4675 mm (184.1 inches) Width: Approximately 1745 mm (68.7 inches) Height: Approximately 1655 mm (65.2 inches) Wheelbase: Approximately 2825 mm (111.2 inches) Cargo Cargo Capacity: Variable, with folding rear seats for increased volume (specific figures not readily available without detailed trim breakdown) Weights Curb Weight: Approximately 1500 - 1650 kg (3300 - 3640 lbs), varies by drivetrain and equipment 🛡️ Safety Features Ratings Crash Test Ratings: Variable depending on market and specific safety equipment installed; generally aimed at family safety standards of the era. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims Traction Control: Traction Control System (TCS) available on some AWD variants Passive Features Airbags: Driver and front passenger airbags standard; side airbags optional on some trims Seat Belts: Three-point seat belts with pretensioners for front occupants, three-point or lap belts for rear occupants 💡 Technology Features Infotainment Infotainment System: Basic factory-installed audio systems (AM/FM radio, CD player or cassette player). Limited aftermarket integration options for the era. Driver Assistance Driver Assistance Features: Primarily ABS. Advanced driver assistance systems were not common for this model year. Connectivity Connectivity Features: Minimal. Early forms of remote keyless entry may be present on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact specification). Timing Belt Replacement: Crucial for 4G63 engines; typically recommended every 60,000 - 90,000 miles or 5-7 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil Type: API SJ/SL, ACEA A3/B3 or equivalent. Viscosity grade typically 5W-30 or 10W-30 (refer to manual for precise recommendation). Engine Oil Capacity: Approximately 4.5 liters (4.8 US quarts) with filter change (refer to manual). Coolant Type: Mitsubishi DiaQueen...
Identification and usage guidance for special service tools
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), optimized for viewing and printing
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF)
Software Requirements
Required Software:
Adobe Reader (or compatible PDF viewer)
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L SOHC/DOHC)
Engine Displacement:
1997 cc
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Performance
Horsepower Range:
Approximately 135-150 hp (varies by market and specific engine variant)
Torque Range:
Approximately 170-190 Nm (varies by market and specific engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Other
Ignition System:
Electronic ignition system (distributorless or distributor-based depending on specific variant)
Emission Control:
Catalytic converter, EGR system (depending on market)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual
Optional
Optional Transmission Type:
4-speed automatic (INVECS-II)
Features
Automatic Transmission Features:
Electronically controlled, sequential shift capability (in some variants)
Driveline
Driveline Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD - Super Select 4WD-i in some variants)
📐 Dimensions
Exterior
Length:
Approximately 4675 mm (184.1 inches)
Width:
Approximately 1745 mm (68.7 inches)
Height:
Approximately 1655 mm (65.2 inches)
Wheelbase:
Approximately 2825 mm (111.2 inches)
Cargo
Cargo Capacity:
Variable, with folding rear seats for increased volume (specific figures not readily available without detailed trim breakdown)
Weights
Curb Weight:
Approximately 1500 - 1650 kg (3300 - 3640 lbs), varies by drivetrain and equipment
🛡️ Safety Features
Ratings
Crash Test Ratings:
Variable depending on market and specific safety equipment installed; generally aimed at family safety standards of the era.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims
Traction Control:
Traction Control System (TCS) available on some AWD variants
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags optional on some trims
Seat Belts:
Three-point seat belts with pretensioners for front occupants, three-point or lap belts for rear occupants
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed audio systems (AM/FM radio, CD player or cassette player). Limited aftermarket integration options for the era.
Driver Assistance
Driver Assistance Features:
Primarily ABS. Advanced driver assistance systems were not common for this model year.
Connectivity
Connectivity Features:
Minimal. Early forms of remote keyless entry may be present on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact specification).
Timing Belt Replacement:
Crucial for 4G63 engines; typically recommended every 60,000 - 90,000 miles or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SJ/SL, ACEA A3/B3 or equivalent. Viscosity grade typically 5W-30 or 10W-30 (refer to manual for precise recommendation).
Engine Oil Capacity:
Approximately 4.5 liters (4.8 US quarts) with filter change (refer to manual).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with appropriate anti-corrosion additives).
Transmission Fluid Type Automatic:
Mitsubishi DiaQueen ATF-SP II M (or equivalent Dexron III/Mercon compatible fluid). Capacity approx. 7.3 liters (7.7 US quarts) for a full flush.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 synthetic gear oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issues Engine:
Timing belt wear, potential head gasket issues in high-mileage vehicles, minor oil leaks.
Common Issues Transmission:
Automatic transmission harsh shifting or slipping in older units, clutch wear in manual transmissions.
Common Issues Suspension:
Worn ball joints, control arm bushings, and strut mounts due to vehicle weight and usage.
Common Issues Electrical:
Intermittent power window issues, HVAC blower motor resistor failure, instrument cluster light failures.
Common Issues Body:
Rust in common areas like wheel wells, rocker panels, and tailgate, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in automotive manufacturing, known for its robust engineering and diverse vehicle offerings.
Model Evolution
Space Wagon Lineage:
The Space Wagon (also known as Chariot Grandis in some markets) is part of Mitsubishi's long-standing tradition of producing versatile MPVs, evolving from earlier iterations like the Mitsubishi Space Wagon (D00 series) and Mitsubishi Chariot.
Production
Production Location:
Primarily manufactured in Japan.
Production Period:
Third generation (N90/N80) produced from 1997 to 2003.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
No major widely publicized awards for this specific model year. Primarily recognized for its practicality and value as a family vehicle.
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