Mitsubishi TJ RALLIART MAGNA 1996-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna (TJ Ralliart) Model Code: TJ Series Codes Production Years: 1996-2005 👋 Introduction Market Position Vehicle Segment: Mid-size family sedan and sport sedan (Ralliart variant). Target Audience: Owners seeking to perform their own maintenance and repairs, automotive enthusiasts, and independent repair shops. Competitive Analysis Key Competitors: Holden Commodore, Ford Falcon, Toyota Camry, Nissan Maxima. Key Features Manual Highlight: Most comprehensive service, maintenance, and repair manual available for the TJ Magna Ralliart. Editorial Emphasis: Focus on practical, step-by-step instructions and clear visual aids. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service, maintenance, and repair for Mitsubishi TJ Magna and Ralliart models. Page Count Page Count: Extensive (specific number not provided, implies a very detailed manual) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, implied by sales context) 📖 Manual Coverage Systems Covered Engine Service: Detailed repair procedures, diagnostics, and specifications for all engine variants. Transmission Service: Repair and maintenance for both automatic and manual transmissions. Drivetrain Service: Front-wheel drive and all-wheel drive system diagnostics and repair. Suspension Steering: Components, adjustments, and repair procedures for suspension and steering systems. Brake Systems: Diagnosis, repair, and maintenance of braking systems, including ABS. Electrical Systems: Wiring diagrams, component testing, and repair for all electrical systems. Body And Interior: Panel replacement, interior trim, and body hardware repair. Climate Control: HVAC system diagnosis and repair. Fuel System: Fuel injection system diagnostics, fuel pump, and injector service. Cooling System: Radiator, thermostat, and water pump service. Exhaust System: Catalytic converter, muffler, and exhaust pipe repair. Safety Systems: Airbag system diagnosis and repair. Procedures Included Preventive Maintenance: Detailed service intervals and procedures for oil changes, filter replacements, and fluid checks. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults. Engine Rebuilds: Step-by-step instructions for engine disassembly, overhaul, and reassembly. Transmission Overhaul: Detailed procedures for rebuilding automatic and manual transmissions. Brake Pad Rotor Replacement: Clear instructions for servicing braking components. Electrical Component Testing: Guidance on testing sensors, actuators, and control modules. Timing Belt Replacement: Crucial procedures for timing belt service. Suspension Alignment: Specifications and procedures for wheel alignment. Technical Depth Depth Of Information: Encompasses basic maintenance to complex component-level repairs and diagnostics. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting, and component tests. Special Tools: Identification and usage instructions for specialized tools required for certain repairs. Torque Specifications: Precise torque values for all critical fasteners. Exploded Views: Detailed diagrams showing component assembly and disassembly order. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Image Resolution: High-resolution, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Magna: 6G72 (3.0L V6 SOHC) and 6G74 (3.5L V6 SOHC/DOHC) Engine Code Ralliart: 6G74 (3.5L V6 DOHC MIVEC) Performance Horsepower 3.0L: Approximately 195-210 hp (varies by year/spec) Horsepower 3.5L: Approximately 200-240 hp (varies by year/spec) Horsepower Ralliart 3.5L Mivec: Approximately 243 hp Torque 3.0L: Approximately 200-215 lb-ft Torque 3.5L: Approximately 215-230 lb-ft Torque Ralliart 3.5L Mivec: Approximately 240 lb-ft Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) 🔧 Transmission Standard Standard Transmission Magna: 4-speed Automatic (e.g., F4A51) Optional Optional Transmission Magna: 5-speed Manual (certain trims/years) Transmission Ralliart: 5-speed Manual or 5-speed 'INVECS-II' Sports Mode Automatic Features Transmission Fluid Magna Auto: DIAQueen ATF-SP II M or equivalent Transmission Fluid Manual: Gear Oil API GL-4 or GL-5, SAE 75W-90 📐 Dimensions Exterior Wheelbase Approx: 2700-2730 mm (depending on model variant) Length Approx: 4750-4850 mm Width Approx: 1750-1780 mm Height Approx: 1400-1450 mm Weights Curb Weight Approx: 1450-1650 kg Gross Vehicle Weight Rating Approx: 2000-2200 kg 🛡️ Safety Features Ratings Australian Ancap Rating: Not rated for early models; later models improved. Active Features ABS: Standard on most models, optional on early base models. Traction Control: Available on higher trims and Ralliart model. Passive Features Airbags: Driver and passenger airbags standard from mid-production onwards; side airbags optional on later models. Seatbelts: Pre-tensioning front seatbelts. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with cassette player, optional CD player. Upgradable to modern head units. Driver Assistance Cruise Control: Available on most models. Parking Sensors: Optional on later models. Connectivity Auxiliary Input: Not standard; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval Engine Oil: Every 10,000 km or 6 months, whichever comes first (check manual for specific engine type). Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 20,000 km or 12 months. Spark Plug Replacement 3.0L: Approximately 60,000 km (depending on spark plug type - platinum recommended). Spark Plug Replacement 3.5L Mivec: Approximately 80,000-100,000 km (Iridium type). Timing Belt Replacement: Every 100,000 km...