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Introduction
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Market Position
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Market Segment:
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Mid-size pickup truck, known for its ruggedness, reliability, and capability in various terrains. Popular in markets like Australia, Southeast Asia, and South America.
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Competitive Analysis
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Key Competitors:
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Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max, Holden Colorado (in Australian market).
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Key Features
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Durability:
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Renowned for its robust construction and ability to withstand demanding conditions, making it a favored choice for work and off-road use.
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Versatility:
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Available in various configurations (single cab, dual cab) and with different powertrains, catering to a wide range of customer needs from commercial use to family transport.
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Value Proposition:
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Offers a strong balance of capability, reliability, and affordability, making it an attractive option in its segment.
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Manual Utility
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Savings Potential:
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Enables owners to perform a wide range of maintenance and repair tasks, potentially saving hundreds to thousands of dollars in professional labor costs.
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Preparedness:
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Provides the necessary information to be prepared for inevitable maintenance and repair needs, ensuring the vehicle's longevity and optimal performance.
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Digital Advantage:
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Electronic format allows for quick access, easy printing of specific sections, and clean usage without physical wear and tear.
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Manual Coverage
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Systems Covered
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Engine Service Repair:
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Complete engine overhaul, diagnostics, component replacement, timing procedures, lubrication systems, cooling systems, fuel systems.
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Transmission Service Repair:
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Diagnosis, maintenance, repair, and overhaul procedures for both manual and automatic transmissions. Includes clutch operation, gear selection, and driveline components.
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Brake System:
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Front and rear brake systems (disc and drum depending on configuration), ABS, hydraulic circuits, brake pad/shoe replacement, rotor machining/replacement, parking brake.
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Wiring Diagram:
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Detailed electrical wiring diagrams for all vehicle systems, aiding in troubleshooting and repair of electrical faults.
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Electrical System:
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Comprehensive coverage of the entire electrical system, including battery, charging system, starting system, lighting, instrument cluster, power accessories, and control modules.
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Suspension:
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Front and rear suspension components, including shock absorbers, springs, control arms, bushings, ball joints, and steering linkage. Alignment specifications included.
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Steering:
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Power steering system (hydraulic), steering column, steering gear/rack and pinion, tie rods, and related components. Includes troubleshooting and repair procedures.
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Cooling System:
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Radiator, coolant, water pump, thermostat, cooling fans, hoses, and associated components. Pressure testing and leak detection procedures.
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Fuel Injection Fuel System:
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Fuel pump, fuel filter, fuel injectors (diesel and petrol), fuel lines, fuel tank, and engine control unit (ECU) related to fuel delivery. Includes diagnosis of fuel system issues.
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Emission System:
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Emission control devices, catalytic converter, EGR system, oxygen sensors, and associated components. Troubleshooting emission-related faults.
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Heater Air Conditional:
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HVAC system operation, climate control, heater core, evaporator, refrigerant system, blower motor, and controls. Diagnostic procedures for climate control issues.
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Engine Control System:
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Engine Control Unit (ECU) functions, sensors (e.g., crankshaft position, camshaft position, mass airflow, throttle position), actuators, and diagnostic trouble codes (DTCs).
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Chassis Body:
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Frame, body panels, doors, hood, tailgate, bumpers, and associated hardware. Includes rust repair, panel replacement, and alignment.
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Restraint System:
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Airbag system, seatbelts, pre-tensioners, and related sensors and control modules. Safety precautions for working on these systems.
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Interior:
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Dashboard, seats, carpets, trim panels, door panels, headliner, and associated components. Removal and installation procedures.
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Differential Drive:
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Front and rear differentials, transfer case (if applicable, for 4WD models), drive shafts, CV joints. Includes maintenance, fluid changes, and repair.
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Axle:
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Front and rear axle assemblies, hubs, bearings, and seals. Includes inspection and replacement procedures.
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Procedures Included
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General Maintenance:
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Scheduled maintenance, oil changes, filter replacements, fluid level checks, tire rotation, belt inspections.
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Troubleshooting:
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Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including symptom-based troubleshooting.
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Periodic Lubrication:
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Lubrication points, recommended lubricants, and service intervals for chassis components, driveline, and engine.
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Diagnostic Procedures:
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Step-by-step guides for diagnosing issues using onboard diagnostics (OBD) and specialized tools.
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Repair Procedures:
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Detailed, illustrated instructions for disassembling, repairing, and reassembling all major vehicle components and systems.
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Installation Procedures:
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Instructions for installing new or replacement parts and accessories.
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Cleaning Procedures:
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Guidelines for cleaning specific components during maintenance or repair.
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Technical Depth
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Depth:
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Professional-level diagnostic, repair, and maintenance information, suitable for both DIY enthusiasts and professional mechanics. Covers everything from routine maintenance to complete component overhauls and complex electrical diagnostics.
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Illustrations Diagrams:
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Hundreds of detailed illustrations, drawings, and photos to guide through procedures, including enlarged insets for detailed part examination.
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Instructions Format:
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Numbered instructions, detailed substeps, and bold figure numbers for clear and easy-to-follow repair guidance.
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Notes Cautions Warnings:
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Critical information, safety precautions, and important notes are highlighted throughout each chapter.
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Dimensions
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Exterior
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Length:
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Varies by body style and market, typically ranging from 4,700 mm to 5,200 mm.
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Width:
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Varies by market and regulations, generally around 1,775 mm to 1,800 mm.
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Height:
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Varies by body style and suspension, typically around 1,700 mm to 1,800 mm.
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Wheelbase:
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Varies by body style, generally between 3,000 mm and 3,250 mm.
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Weights
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Curb Weight:
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Varies significantly based on engine, drivetrain, and body style, typically ranging from 1,700 kg to 2,100 kg.
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Gross Vehicle Weight Rating Gvw:
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Typically around 2,800 kg to 3,000 kg.
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Towing Capacity:
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Often rated up to 2,500 kg (braked) or 750 kg (unbraked), subject to local regulations and specific model.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.
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Air Filter Replacement:
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Recommended every 20,000-40,000 km, or more frequently in dusty conditions.
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Fuel Filter Replacement Diesel:
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Typically every 40,000-60,000 km for diesel models. Critical for common rail systems.
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Transmission Fluid Change:
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Manual: Every 80,000-100,000 km. Automatic: Every 60,000-80,000 km. Consult manual for specific fluid types and capacities.
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Fluid Specifications
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Engine Oil Specification:
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Likely API CI-4 or CJ-4 for diesel engines (e.g., SAE 10W-30 or 15W-40). For petrol engines, API SN/SM or similar (e.g., SAE 5W-30, 10W-40). Exact specifications are in the manual.
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Coolant Specification:
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Long-life coolant, typically ethylene glycol-based, mixed at a 50/50 ratio with deionized water. MITSUBISHI DIAQUEEN SUPER LONG LIFE COOLANT is often specified.
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Brake Fluid Specification:
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DOT 3 or DOT 4 brake fluid.
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Known Issues
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Common Diesel Injector Issues:
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Common rail diesel injectors can be sensitive to fuel quality and may require cleaning or replacement, especially on higher mileage vehicles. Symptoms include rough idle, poor acceleration, or increased smoke.
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Suspension Wear:
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Due to its utility and off-road capability, suspension components like ball joints, bushings, and shock absorbers can experience wear over time, leading to clunks or poor handling.
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Automatic Transmission Longevity:
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While generally reliable, regular fluid changes are crucial. Some anecdotal reports suggest potential for wear in older automatic transmissions under heavy use or without proper maintenance.
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