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Mitsubishi Triton 2004-2013 Workshop Repair Service Manual

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Basic Information Identification Make: Mitsubishi Model: Triton Model Designation: L200 (International Markets), Mighty Max (North America - discontinued prior to this generation) Generation: Fourth Generation (KB/KC Series) Production Years Covered By Manual: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Chassis Codes: KB4 (2WD), KB7/KB8 (4WD - specific engine dependent) Introduction Market Position Vehicle Segment: Mid-size Pickup Truck (Ute) Target Audience: Commercial users, enthusiasts, DIY mechanics Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara (Frontier/NP300), Ford Ranger, Isuzu D-Max Key Features Manual Value Proposition: Comprehensive, factory-level repair information to save time and money Vehicle Appeal: Known for durability, off-road capability, and versatility Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Specific Regions Implied: Global Markets where Triton was sold Page Count Estimated Page Count: Hundreds (exact number not specified, but implied to be comprehensive) Manual Type Type: Workshop Repair Service Manual Source: Factory/OEM Equivalent (stated as the same manual used in local service/repair shops) Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine Service/Repair, Engine Control System Transmission: Transmission Service/Repair Drivetrain: Differential/Drive, Axle Brakes: Brake System Electrical: Electrical System, Wiring Diagram Suspension Steering: Suspension, Steering Cooling Fuel: Cooling System, Fuel Injection/Fuel System Emissions Climate: Emission System, Heater/Air Conditioner Chassis Body: Chassis/Body Restraint Interior: Restraint System, Interior Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics Troubleshooting: Troubleshooting, Diagnosis Repair Overhaul: Detailed substeps for repair, Disassembly, Assembly, Reinstalling procedures Electrical Repair: Electrical system repair procedures combined with detailed wiring diagrams Technical Depth Depth: Comprehensive, Professional Technician Level Information Type: Diagnostic, Repair, Maintenance information, Technical Specifications Illustrations: Detailed illustrations, drawings, photos, enlarged inset views Guidance: Step-by-step instructions, Notes, Cautions, Warnings Manual Specifications File Format Format: PDF Searchability: Implied searchable text within PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Type: Digital Download (No physical binding) Paper Type Type: N/A (Digital File) Delivery Method: Instant Download Requirements Software: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Options Typical: 4G64 (2.4L I4 Petrol), 4G69 (2.4L I4 Petrol - facelifted models), 4D56 (2.5L I4 Diesel Turbo), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol - some markets) Performance Horsepower Range Typical: 100-190 HP (depending on engine variant) Torque Range Typical: 170-400 Nm (depending on engine variant) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel Cooling System Cooling Type: Water-cooled Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic, 5-speed Automatic (depending on model and market) Features Drive Modes: RWD (2WD) or Part-time 4WD (Super Select 4WD or Easy Select 4WD) Dimensions Exterior Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab) Typical Wheelbase: 3000 mm (approximate, varies slightly by body style and configuration) Typical Ground Clearance: 200-220 mm (approximate) Weights Curb Weight Range: 1700-2100 kg (approximate, depending on configuration) Safety Features Ratings Crash Test Results General: Varies by market and specific test year, generally moderate to good for its class and era. Specific ANCAP/Euro NCAP ratings available for some configurations. Active Features Available Features: ABS, EBD (Electronic Brakeforce Distribution), Traction Control (TCL), Electronic Stability Control (ESC) (later models/higher trims) Passive Features Available Features: Driver and Passenger Airbags, Seatbelt Pretensioners, Side Impact Beams Technology Features Infotainment Available Systems: Basic AM/FM/CD radios, optional upgraded audio systems, some markets may have basic navigation or Bluetooth connectivity on higher trims. Driver Assistance Available Features: Cruise Control (on some models), parking sensors (optional/later models) Connectivity Available Features: Limited in early models; Bluetooth hands-free and audio streaming became more common on higher trims in later years. Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on oil type and operating conditions (refer to manual for specifics) Air Filter Replacement: Every 30,000-50,000 km or as needed based on dust levels Fuel Filter Replacement Diesel: Typically 40,000-60,000 km Fluid Specifications Engine Oil Type: API SN/CF, SAE 5W-30 or 10W-40 (refer to manual for exact specification based on engine and climate) Coolant Type: Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based, P-HOAT/Si-OAT type) Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil Transmission Fluid Automatic: DIA QUEEN ATF-SP III or equivalent Known Issues Common Wear Items: Suspension bushes, ball joints, clutch wear (manual), turbocharger issues (diesel - especially if neglected), EGR valve issues (diesel), DPF regeneration issues (diesel models with DPF) Common Electrical: Sensor failures, wiring harness corrosion in certain climates Vehicle History Brand Heritage Parent Company: Mitsubishi Motors Corporation Model Evolution Predecessor: Mitsubishi Triton/L200 (Third Generation - K70 Series) Key Changes Fourth Gen: Completely redesigned platform, improved aerodynamics, significantly updated interior, expanded engine options, enhanced safety features, larger overall dimensions. Production Manufacturing Locations Typical: Japan (as parent design/engineering), Thailand, Philippines, Brazil (and other international assembly plants) Awards & Recognition Recognitions Awards General:...
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SKU: 55050
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Mitsubishi Triton 2004-2013 Workshop Repair Service Manual
Basic Information
Identification
Make: Mitsubishi
Model: Triton
Model Designation: L200 (International Markets), Mighty Max (North America - discontinued prior to this generation)
Generation: Fourth Generation (KB/KC Series)
Production Years Covered By Manual: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Chassis Codes: KB4 (2WD), KB7/KB8 (4WD - specific engine dependent)
Introduction
Market Position
Vehicle Segment: Mid-size Pickup Truck (Ute)
Target Audience: Commercial users, enthusiasts, DIY mechanics
Competitive Analysis
Key Competitors: Toyota Hilux, Nissan Navara (Frontier/NP300), Ford Ranger, Isuzu D-Max
Key Features
Manual Value Proposition: Comprehensive, factory-level repair information to save time and money
Vehicle Appeal: Known for durability, off-road capability, and versatility
Manual Details
Coverage Areas
Coverage Scope: All Models/Engines/Trim/Transmissions Types
Specific Regions Implied: Global Markets where Triton was sold
Page Count
Estimated Page Count: Hundreds (exact number not specified, but implied to be comprehensive)
Manual Type
Type: Workshop Repair Service Manual
Source: Factory/OEM Equivalent (stated as the same manual used in local service/repair shops)
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Engine Service/Repair, Engine Control System
Transmission: Transmission Service/Repair
Drivetrain: Differential/Drive, Axle
Brakes: Brake System
Electrical: Electrical System, Wiring Diagram
Suspension Steering: Suspension, Steering
Cooling Fuel: Cooling System, Fuel Injection/Fuel System
Emissions Climate: Emission System, Heater/Air Conditioner
Chassis Body: Chassis/Body
Restraint Interior: Restraint System, Interior
Procedures Included
Maintenance: General Maintenance, Periodic Lubrication
Diagnostics Troubleshooting: Troubleshooting, Diagnosis
Repair Overhaul: Detailed substeps for repair, Disassembly, Assembly, Reinstalling procedures
Electrical Repair: Electrical system repair procedures combined with detailed wiring diagrams
Technical Depth
Depth: Comprehensive, Professional Technician Level
Information Type: Diagnostic, Repair, Maintenance information, Technical Specifications
Illustrations: Detailed illustrations, drawings, photos, enlarged inset views
Guidance: Step-by-step instructions, Notes, Cautions, Warnings
Manual Specifications
File Format
Format: PDF
Searchability: Implied searchable text within PDF
Print Quality
Printability: Full Printable
Zoom Capability: YES (Zoom IN/OUT)
Binding Type
Type: Digital Download (No physical binding)
Paper Type
Type: N/A (Digital File)
Delivery
Method: Instant Download
Requirements
Software: Adobe PDF Reader & WinZip
Compatibility: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Options Typical: 4G64 (2.4L I4 Petrol), 4G69 (2.4L I4 Petrol - facelifted models), 4D56 (2.5L I4 Diesel Turbo), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol - some markets)
Performance
Horsepower Range Typical: 100-190 HP (depending on engine variant)
Torque Range Typical: 170-400 Nm (depending on engine variant)
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel
Cooling System
Cooling Type: Water-cooled
Transmission
Standard
Standard Transmission: 5-speed Manual
Optional
Optional Transmission: 4-speed Automatic, 5-speed Automatic (depending on model and market)
Features
Drive Modes: RWD (2WD) or Part-time 4WD (Super Select 4WD or Easy Select 4WD)
Dimensions
Exterior
Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab)
Typical Wheelbase: 3000 mm (approximate, varies slightly by body style and configuration)
Typical Ground Clearance: 200-220 mm (approximate)
Weights
Curb Weight Range: 1700-2100 kg (approximate, depending on configuration)
Safety Features
Ratings
Crash Test Results General: Varies by market and specific test year, generally moderate to good for its class and era. Specific ANCAP/Euro NCAP ratings available for some configurations.
Active Features
Available Features: ABS, EBD (Electronic Brakeforce Distribution), Traction Control (TCL), Electronic Stability Control (ESC) (later models/higher trims)
Passive Features
Available Features: Driver and Passenger Airbags, Seatbelt Pretensioners, Side Impact Beams
Technology Features
Infotainment
Available Systems: Basic AM/FM/CD radios, optional upgraded audio systems, some markets may have basic navigation or Bluetooth connectivity on higher trims.
Driver Assistance
Available Features: Cruise Control (on some models), parking sensors (optional/later models)
Connectivity
Available Features: Limited in early models; Bluetooth hands-free and audio streaming became more common on higher trims in later years.
Maintenance
Service Intervals
Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on oil type and operating conditions (refer to manual for specifics)
Air Filter Replacement: Every 30,000-50,000 km or as needed based on dust levels
Fuel Filter Replacement Diesel: Typically 40,000-60,000 km
Fluid Specifications
Engine Oil Type: API SN/CF, SAE 5W-30 or 10W-40 (refer to manual for exact specification based on engine and climate)
Coolant Type: Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based, P-HOAT/Si-OAT type)
Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil
Transmission Fluid Automatic: DIA QUEEN ATF-SP III or equivalent
Known Issues
Common Wear Items: Suspension bushes, ball joints, clutch wear (manual), turbocharger issues (diesel - especially if neglected), EGR valve issues (diesel), DPF regeneration issues (diesel models with DPF)
Common Electrical: Sensor failures, wiring harness corrosion in certain climates
Vehicle History
Brand Heritage
Parent Company: Mitsubishi Motors Corporation
Model Evolution
Predecessor: Mitsubishi Triton/L200 (Third Generation - K70 Series)
Key Changes Fourth Gen: Completely redesigned platform, improved aerodynamics, significantly updated interior, expanded engine options, enhanced safety features, larger overall dimensions.
Production
Manufacturing Locations Typical: Japan (as parent design/engineering), Thailand, Philippines, Brazil (and other international assembly plants)
Awards & Recognition
Recognitions
Awards General: Consistently ranked as a reliable and capable utility vehicle in various markets, often winning 'Ute of the Year' or similar accolades in specific countries based on its segment.
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