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Introduction
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Market Position
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Segment:
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Compact to mid-size pickup truck, known for its ruggedness and utility
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Competitive Analysis
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Competitors:
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Toyota Hilux, Nissan Frontier/Navara, Ford Ranger, Isuzu D-Max
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Key Features
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Vehicle Attributes:
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Durable construction, capable 4WD systems, practical cargo bed, reliable powertrains
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Manual Value Proposition
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Benefit For Owners:
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Empowers owners and technicians with the official factory information needed for accurate diagnosis, maintenance, and repair.
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Benefit For Business:
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Essential resource for workshops and mechanics specializing in Mitsubishi vehicles of this era.
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Manual Coverage
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Systems Covered
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Engine:
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Engine mechanicals, lubrication, cooling, fuel, ignition, emissions, diagnostics
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Transmission:
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Manual and automatic transmission repair, fluid service, diagnostics
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Drivetrain:
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Front and rear axles, differentials, driveshafts, transfer case, 4WD system
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Suspension:
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Front and rear suspension components, steering system, wheel alignment
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Brakes:
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Brake system components, hydraulic lines, ABS (if equipped), disc and drum brake service
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Electrical:
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Wiring diagrams, lighting, charging system, starting system, sensors, ECUs, instrument cluster
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Body And Chassis:
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Body panels, doors, windows, interior trim, chassis components, frame repair
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HVAC:
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Heating, Ventilation, and Air Conditioning system service and repair
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, lubrication
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Repair:
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Component removal and installation, overhaul procedures, part replacements
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Diagnostics:
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Troubleshooting charts, symptom-based diagnosis, fault code interpretation
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Specifications:
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Torque values, clearances, fluid capacities, technical data
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Technical Depth
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Depth:
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Comprehensive (from routine maintenance to complete engine and transmission rebuilds)
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Engine Specifications
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Primary Engine
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Engine Family:
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4G63 (2.0L SOHC MPI), 4G64 (2.4L SOHC MPI), 4D56 (2.5L SOHC TDIC), 6G72 (3.0L SOHC MPI V6)
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Engine Displacement Options:
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1997cc, 2351cc, 2477cc, 2972cc
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Performance
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Horsepower Range:
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Approx. 95 HP (diesel) to 140 HP (V6 gasoline), varies by specific engine and market
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Torque Range:
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Approx. 128 lb-ft (diesel) to 170 lb-ft (V6 gasoline), varies by specific engine and market
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Fuel System
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Fuel Delivery:
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Multi-Point Fuel Injection (MPI) for gasoline, Direct Injection (DI) or Indirect Injection (IDI) for diesel, Turbocharged Direct Injection (TDIC) for diesel variants
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Fuel Type:
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Unleaded Gasoline, Diesel Fuel
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Maintenance Components
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Timing Belt Or Chain:
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Some gasoline engines utilize a timing belt (refer to manual for specific replacement intervals, e.g., 96,000 km or 60,000 miles is common for 4G63/4G64).
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Spark Plugs:
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Specific gap and type required (e.g., NGK BPR5ES-11 for some gasoline engines - consult manual for exact fitment).
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Oil Type And Capacity:
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Varies by engine. Typically SAE 10W-30 or 10W-40 for gasoline, 5W-30 or 10W-30 for diesel. Capacity approx. 4.5-5.5 liters. (Exact specification in manual).
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Transmission
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Standard
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Type:
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5-speed manual transmission
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Optional
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Type:
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4-speed automatic transmission
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Features
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Drivetrain Options:
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2WD (RWD) and 4WD (Part-time 4WD with transfer case and locking hubs)
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Fluid Specifications
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Manual Transmission Fluid:
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GL-3 or GL-4 hypoid gear oil (e.g., 75W-90). Capacity approx. 2.5-3.0 liters.
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Automatic Transmission Fluid:
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Dexron III or equivalent. Capacity approx. 7-8 liters for a full refill.
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Transfer Case Fluid
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Fluid Type:
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GL-4 hypoid gear oil (e.g., 75W-90). Capacity approx. 1.5-2.0 liters.
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Maintenance
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Service Intervals
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Oil And Filter Change:
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Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. (Consult manual for exact recommendation).
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Air Filter Replacement:
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Every 20,000-40,000 km (12,000-24,000 miles) or as needed based on inspection. (Specific part numbers like MD015564 or similar available in manual).
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Fuel Filter Replacement:
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Diesel engines: typically every 40,000-60,000 km. Gasoline engines: less frequent, often tied to injector service. (Consult manual for specific recommendations and part numbers).
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Timing Belt Replacement:
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For 4G63/4G64 engines, typically around 96,000 km (60,000 miles). Crucial to follow as failure can cause catastrophic engine damage. (Manual will provide exact interval and procedure).
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Fluid Specifications
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Coolant Type:
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Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (SLLC) or equivalent is recommended. (Capacity approx. 7-8 liters).
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Brake Fluid Type:
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DOT 3 or DOT 4 hydraulic brake fluid.
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Known Issues
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Common Wear Items:
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Clutch wear, suspension bushings, brake wear, exhaust system components, diesel glow plugs (if applicable), radiator leaks.
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Electrical Quirks:
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Corrosion in electrical connectors, particularly in humid climates or off-road use.
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Diesel Specific:
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Potential issues with injection pump or turbocharger wear on high-mileage diesel engines.
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