🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2004
Generation
Generation Code:
P2
Codes
Chassis Code:
YV1
👋 Introduction
Market Position
Segment:
Compact Executive Sedan / Mid-size Luxury Sedan
Competitive Analysis
Key Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS, Acura TL
Key Features
Design Philosophy:
Scandinavian design, safety-focused engineering, comfort-oriented ride
Powertrain Emphasis:
Known for smooth and responsive inline-5 turbocharged engines (especially the T5 variant)
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Owner's Manual
Format:
Digital Download (Printable)
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this model and era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (gasoline, turbo-charged), Transmission (automatic, manual), Drivetrain (FWD, AWD)
Chassis:
Suspension (front, rear), Steering, Brakes (ABS, EBD, DSTC), Wheels and Tires
Electrical:
Lighting (exterior, interior), Instrumentation, Power Accessories, Fuses and Relays, Battery
Body And Interior:
Body panels, Doors, Windows, Seats, Climate control, Airbags, Seatbelts, Audio System, Keyless Entry
Procedures Included
Maintenance:
Scheduled maintenance intervals, Fluid checks and top-offs, Filter replacement, Tire rotation, Brake pad inspection
Troubleshooting:
Basic diagnostic indicators, Warning lights, Common operational issues
Repair Guidance:
Basic component replacement (e.g., wiper blades, bulbs), Minor adjustments
Technical Depth
Diagnostics:
Owner-level diagnostics, understanding dashboard indicators, basic fault code interpretation (if applicable)
Repair Scope:
Focus on routine maintenance and owner-level repairs. Advanced mechanical or electrical diagnostics/repairs typically require a workshop manual.
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Print Quality
Searchability:
Text-searchable, allowing quick information retrieval.
Image Resolution:
High-resolution for clear diagrams and illustrations.
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Volvo 'B52' Inline-5
Engine Variants:
2.4L Naturally Aspirated (e.g., 2.4i), 2.5L Turbocharged (e.g., T5)
Performance
Horsepower Range:
Approx. 170 hp (2.4i) to 250 hp (T5)
Torque Range:
Approx. 225 Nm (2.4i) to 350 Nm (T5)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher recommended for turbocharged models)
🔧 Transmission
Standard
Transmission Type:
5-speed Geartronic Automatic
Optional
Transmission Type:
5-speed Manual (less common on US models, more prevalent on European markets or specific trims)
Features
Geartronic Functionality:
Tiptronic-style manual shifting capability
📐 Dimensions
Exterior
Length:
Approx. 4601 mm (181.1 inches)
Width:
Approx. 1775 mm (69.9 inches)
Height:
Approx. 1443 mm (56.8 inches)
Weights
Curb Weight:
Approx. 1500-1600 kg (3300-3500 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
IIHS Front Offset:
Good (for its era)
Active Features
Stability Control:
Dynamic Stability and Traction Control (DSTC)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA)
Passive Features
Airbags:
Front airbags, Side airbags, Inflatable Curtain (IC) airbags
Seatbelts:
Pretensioner seatbelts with force limiters
Body Structure:
Reinforced safety cage, Whiplash Protection System (WHIPS)
💡 Technology Features
Infotainment
Audio System:
Premium Sound System (optional), Dolby Surround Sound (optional on later models), CD player, Radio
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Typically not standard; aftermarket solutions or specific factory options might exist for AUX input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months, whichever comes first (check manual for specific oil type recommendations)
Timing Belt Interval:
For naturally aspirated 2.4L engines, typically 105,000 miles or 7 years. Turbocharged models use a timing chain, which is generally maintenance-free.
Fluid Specifications
Engine Oil Type:
Volvo recommends synthetic 5W-30 or 0W-30 API SM or later.
Transmission Fluid Type:
AW-55-50/51SN Automatic Transmission Fluid (ATF) - Volvo recommends their specific fluid or equivalent.
Coolant Type:
Volvo Coolant (G48 ethylene glycol based, blue/green) or compatible silicate-free long-life coolant.
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
PCV system issues (clogging leading to oil leaks/smoke), ABS module failures, fuel pump issues, minor electrical gremlins, transmission torque converter issues on some models.
📚 Vehicle History
Brand Heritage
Brand Origin:
Sweden, founded 1927
Core Values:
Safety, Quality, Reliability, Scandinavian Design
Model Evolution
First Generation Debut:
Introduced as a 2001 model year vehicle
Mid Cycle Refresh:
Received a minor facelift for the 2005 model year, but MY04 is part of the initial P2 platform.
Production
Production Period:
2000-2009
Manufacturing Locations:
Ghent, Belgium; Kalmar, Sweden
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently recognized for safety by organizations like IIHS and NHTSA for its era.
Ratings
Consumer Reports Reliability:
Varied by year and powertrain; generally considered average to above average for European luxury brands of the time.
PCV system issues (clogging leading to oil leaks/smoke), ABS module failures, fuel pump issues, minor electrical gremlins, transmission torque converter issues on some models.
📚 Vehicle History
Brand Heritage
Brand Origin:
Sweden, founded 1927
Core Values:
Safety, Quality, Reliability, Scandinavian Design
Model Evolution
First Generation Debut:
Introduced as a 2001 model year vehicle
Mid Cycle Refresh:
Received a minor facelift for the 2005 model year, but MY04 is part of the initial P2 platform.
Production
Production Period:
2000-2009
Manufacturing Locations:
Ghent, Belgium; Kalmar, Sweden
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently recognized for safety by organizations like IIHS and NHTSA for its era.
Ratings
Consumer Reports Reliability:
Varied by year and powertrain; generally considered average to above average for European luxury brands of the time.
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