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PEUGEOT 107 1.4 HDI 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 107 Year: 2005 Engine: 1.4 HDi (DV4) Codes Chassis Code: BMC 👋 Introduction Market Position Segment: City car / Subcompact Target Audience: Budget-conscious urban commuters, first-time car buyers, small families. Competitive Analysis Key Competitors: Toyota Aygo, Citroën C1, Fiat Panda, Ford Ka, Hyundai i10. Key Features Manufacturer Claim: Most complete service and repair manual for PEUGEOT 107 1.4 HDI 2005. Utility: Enables DIY repairs, saves time and money, used by local repair shops. Content Quality: Easy to read text, top-quality diagrams, step-by-step instructions, exploded pictures. 📋 Manual Details Coverage Areas Regions Covered: Global (likely European focus based on model) Page Count Estimated Page Count: Extensive (as per description implies comprehensive coverage, likely 500+ pages) Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 1.4 HDi (DV4) diesel engine: disassembly, assembly, inspection, diagnosis, repair, performance tuning. Fuel System: Common Rail Direct Injection (CRDi), fuel pump, injectors, fuel filter, fuel lines, pressure regulation. Ignition System: Glow plug system: diagnosis and replacement. Cooling System: Radiator, hoses, water pump, thermostat, coolant specifications, pressure testing. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, exhaust pipes, emissions control. Transmission: Manual transmission: removal, installation, internal component repair, clutch system, gear shift linkage. Drivetrain: Front wheel drive axle shafts, CV joints, differential (integrated in gearbox). Suspension: Front and rear suspension components: MacPherson struts, control arms, springs, shock absorbers, bushings, alignment specifications. Steering: Power steering system (likely electric or hydraulic assist), steering rack, tie rods, steering column, diagnosis. Brakes: Front disc brakes, rear drum brakes (typical for this segment), brake calipers, master cylinder, brake lines, ABS system (if equipped), bleeding procedures. Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors (OBD-II). Body And Frame: Body panel removal/installation, door mechanisms, interior trim, underbody coatings, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system: components, refrigerant, diagnosis. Interior: Dashboard removal, seat mechanisms, upholstery, interior trim components. Procedures Included Maintenance: Scheduled maintenance tasks: oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement (N/A for diesel), brake inspection, tire rotation. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (P-codes, manufacturer-specific codes). Repair: Step-by-step instructions for component removal, repair, and installation across all vehicle systems. Disassembly Assembly: Complete disassembly and reassembly instructions for major components and the entire vehicle. Diagnostics: Detailed diagnostic routines for engine management, ABS, airbags, and other electronic systems. Technical Depth Depth: Comprehensive: Covers routine maintenance, in-depth repairs, component overhaul, and advanced diagnostics suitable for professional mechanics and skilled DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (designed for printing individual pages or sections) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Features Zoom Capability: YES (Zoom IN/OUT enabled for detailed viewing) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for decompression if needed) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: DV4 (TDCi variant) Engine Type: Inline 4-cylinder, turbocharged diesel Displacement: 1398 cc (1.4 liters) Bore X Stroke: 73.7 mm x 82.0 mm Compression Ratio: 17.9:1 Performance Horsepower: 54 PS (40 kW) at 4000 rpm Torque: 130 Nm (96 lb-ft) at 1750 rpm Fuel System Fuel Injection: Common Rail Direct Injection (CRDi), Turbocharged Fuel Type: Diesel Cooling System Coolant Type: Antifreeze/Coolant (e.g., G11/G12 equivalent as per PSA specifications) Lubrication Engine Oil Type: SAE 5W-30 Low SAPS (API CF/ACEA C2 or C3 specification, e.g., PSA B71 2290) Oil Capacity: Approx. 4.0 liters (with filter change) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: Automated Manual Transmission (SensoDrive - possibility, though less common on HDi) Features Clutch Type: Hydraulically operated dry single-plate clutch Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-80 (e.g., PSA S71 2301 specification) 📐 Dimensions Exterior Length: 3430 mm Width: 1630 mm Height: 1465 mm Wheelbase: 2340 mm Weights Curb Weight: Approx. 850-950 kg (depending on equipment) Gross Vehicle Weight: Approx. 1350 kg Cargo Boot Capacity: 139 liters (expandable to 751 liters with rear seats folded) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for original 2005 testing) Active Features ABS: Standard (Anti-lock Braking System) Esp: Optional (Electronic Stability Program) Passive Features Airbags: Driver and passenger airbags standard, side airbags optional. Seatbelts: 3-point seatbelts with pre-tensioners and force limiters. 💡 Technology Features Infotainment Audio System: Basic radio/CD player (optional), auxiliary input. Driver Assistance Parking Sensors: Optional Connectivity Bluetooth: Optional, aftermarket installations common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 20,000 km or 1 year, whichever comes first. Air Filter Replacement: Every 40,000 km or 2 years. Fuel Filter Replacement: Every 60,000 km or 3 years. Coolant Change: First change at 60,000 km or 4 years,...
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Tipo: Car
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SKU: 215227
Colecciones: ALL Peugeot

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PEUGEOT 107 1.4 HDI 2005 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
107
Year:
2005
Engine:
1.4 HDi (DV4)
Codes
Chassis Code:
BMC
👋 Introduction
Market Position
Segment:
City car / Subcompact
Target Audience:
Budget-conscious urban commuters, first-time car buyers, small families.
Competitive Analysis
Key Competitors:
Toyota Aygo, Citroën C1, Fiat Panda, Ford Ka, Hyundai i10.
Key Features
Manufacturer Claim:
Most complete service and repair manual for PEUGEOT 107 1.4 HDI 2005.
Utility:
Enables DIY repairs, saves time and money, used by local repair shops.
Content Quality:
Easy to read text, top-quality diagrams, step-by-step instructions, exploded pictures.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (likely European focus based on model)
Page Count
Estimated Page Count:
Extensive (as per description implies comprehensive coverage, likely 500+ pages)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
1.4 HDi (DV4) diesel engine: disassembly, assembly, inspection, diagnosis, repair, performance tuning.
Fuel System:
Common Rail Direct Injection (CRDi), fuel pump, injectors, fuel filter, fuel lines, pressure regulation.
Ignition System:
Glow plug system: diagnosis and replacement.
Cooling System:
Radiator, hoses, water pump, thermostat, coolant specifications, pressure testing.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, exhaust pipes, emissions control.
Transmission:
Manual transmission: removal, installation, internal component repair, clutch system, gear shift linkage.
Drivetrain:
Front wheel drive axle shafts, CV joints, differential (integrated in gearbox).
Suspension:
Front and rear suspension components: MacPherson struts, control arms, springs, shock absorbers, bushings, alignment specifications.
Steering:
Power steering system (likely electric or hydraulic assist), steering rack, tie rods, steering column, diagnosis.
Brakes:
Front disc brakes, rear drum brakes (typical for this segment), brake calipers, master cylinder, brake lines, ABS system (if equipped), bleeding procedures.
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors (OBD-II).
Body And Frame:
Body panel removal/installation, door mechanisms, interior trim, underbody coatings, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system: components, refrigerant, diagnosis.
Interior:
Dashboard removal, seat mechanisms, upholstery, interior trim components.
Procedures Included
Maintenance:
Scheduled maintenance tasks: oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement (N/A for diesel), brake inspection, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (P-codes, manufacturer-specific codes).
Repair:
Step-by-step instructions for component removal, repair, and installation across all vehicle systems.
Disassembly Assembly:
Complete disassembly and reassembly instructions for major components and the entire vehicle.
Diagnostics:
Detailed diagnostic routines for engine management, ABS, airbags, and other electronic systems.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, in-depth repairs, component overhaul, and advanced diagnostics suitable for professional mechanics and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (designed for printing individual pages or sections)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Features
Zoom Capability:
YES (Zoom IN/OUT enabled for detailed viewing)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for decompression if needed)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
DV4 (TDCi variant)
Engine Type:
Inline 4-cylinder, turbocharged diesel
Displacement:
1398 cc (1.4 liters)
Bore X Stroke:
73.7 mm x 82.0 mm
Compression Ratio:
17.9:1
Performance
Horsepower:
54 PS (40 kW) at 4000 rpm
Torque:
130 Nm (96 lb-ft) at 1750 rpm
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDi), Turbocharged
Fuel Type:
Diesel
Cooling System
Coolant Type:
Antifreeze/Coolant (e.g., G11/G12 equivalent as per PSA specifications)
Lubrication
Engine Oil Type:
SAE 5W-30 Low SAPS (API CF/ACEA C2 or C3 specification, e.g., PSA B71 2290)
Oil Capacity:
Approx. 4.0 liters (with filter change)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
Automated Manual Transmission (SensoDrive - possibility, though less common on HDi)
Features
Clutch Type:
Hydraulically operated dry single-plate clutch
Fluid Specifications
Manual Gearbox Oil:
API GL-4, SAE 75W-80 (e.g., PSA S71 2301 specification)
📐 Dimensions
Exterior
Length:
3430 mm
Width:
1630 mm
Height:
1465 mm
Wheelbase:
2340 mm
Weights
Curb Weight:
Approx. 850-950 kg (depending on equipment)
Gross Vehicle Weight:
Approx. 1350 kg
Cargo
Boot Capacity:
139 liters (expandable to 751 liters with rear seats folded)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for original 2005 testing)
Active Features
ABS:
Standard (Anti-lock Braking System)
Esp:
Optional (Electronic Stability Program)
Passive Features
Airbags:
Driver and passenger airbags standard, side airbags optional.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player (optional), auxiliary input.
Driver Assistance
Parking Sensors:
Optional
Connectivity
Bluetooth:
Optional, aftermarket installations common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 20,000 km or 1 year, whichever comes first.
Air Filter Replacement:
Every 40,000 km or 2 years.
Fuel Filter Replacement:
Every 60,000 km or 3 years.
Coolant Change:
First change at 60,000 km or 4 years, then every 40,000 km or 2 years.
Fluid Specifications
Brake Fluid Type:
DOT 4
Power Steering Fluid:
Refer to owner's manual for specific type (often proprietary PSA fluid).
Known Issues
Common Problems:
Potential for clutch wear (especially in city driving), diesel particulate filter (DPF) issues if not driven appropriately for regeneration, minor electrical gremlins, exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automobile manufacturer founded in 1810, is known for its diverse range of vehicles, from city cars to performance models, with a long history of innovation and motorsport.
Model Evolution
107 Origins:
The Peugeot 107 was developed as part of a collaboration with Toyota Motor Corporation, alongside the Toyota Aygo and Citroën C1, sharing a common platform and manufacturing facilities in Kolín, Czech Republic.
Production
Production Period:
2005-2014 (first generation)
Manufacturing Location:
TPCA (Toyota Peugeot Citroën Automobile) plant in Kolín, Czech Republic.
🏆 Awards & Recognition
Recognitions
Safety Awards:
4-star Euro NCAP safety rating demonstrates a good level of occupant protection for its class in 2005.
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