🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 1996-1998 👋 Introduction Market Position Target Audience: Peugeot 406 owners and independent repair shops seeking detailed workshop information. Competitive Analysis Uniqueness: Make, model, and year-specific, avoiding generic content; offers comprehensive coverage from routine maintenance to full rebuilds. Key Features Usability: Easy-to-follow, step-by-step diagrams, printable pages. Content Scope: Extensive coverage of all major vehicle systems and repair procedures. 📋 Manual Details Coverage Areas Primary Coverage: Workshop repair, maintenance, diagnostics, and electrical systems for Peugeot 406 models (1996-1998). Page Count Estimated Page Count: Comprehensive (Exact count not specified, but implies full workshop manual coverage). Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Instant Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (removal/installation, cylinder head, valve, cylinder, piston, crankcase, crankshaft, primary shaft), Clutch, Transmission, Gearshift Linkage, Sub-transmission. Chassis: Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake system. Electrical: Battery/Charging System, Ignition System, Electric Starter, Switches, comprehensive Electrical Diagrams. Procedures Included Maintenance: Lubrication, Inspection and Adjustment, Fluid Capacities, general maintenance procedures. Repair: Detailed step-by-step instructions for all workshop repair procedures, from re-wiring to engine rebuilding. Diagnostics: Troubleshooting section with guidance for identifying and resolving issues. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to advanced repairs and system rebuilding. 📊 Manual Specifications File Format Compatibility: PC/MAC Compatible Features: Zoom In/Out functionality for detailed viewing. Delivery Method: Instant Download via email link from Tradebit System. Speed: Fast, Easy & Secure. ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes the common 4-cylinder (e.g., XU series) and V6 (e.g., ES9) petrol engines, and possibly HDi diesel engines prevalent in this period, although specific engine codes are not listed. Performance Typical Power Output: Varies by engine: Petrol 1.8L (approx. 90-115 hp), 2.0L (approx. 135 hp), 2.0L Turbo (approx. 180 hp), 3.0L V6 (approx. 190-207 hp). Diesel 2.0 HDi (approx. 90 hp), 2.1 TD (approx. 109 hp). Fuel System Fuel Delivery: Likely covers both multi-point fuel injection (MPI) for petrol engines and common rail direct injection (CRDi) for HDi diesel engines. 🔧 Transmission Standard Type: Manual transmission (likely 5-speed) and automatic transmission (e.g., AL4 4-speed, or older ZF 4-speed for V6). Optional Type: Automatic transmission options available depending on engine and trim level. Features Transmission Oil Spec: Specific Automatic Transmission Fluid (ATF) and manual gearbox oil specifications would be detailed in the manual. 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (Wagon), Coupe. Weights Curb Weight: Varies by engine and body style, generally ranging from 1300 kg to 1550 kg. 🛡️ Safety Features Ratings Euro Ncap Performance: The Peugeot 406 achieved a 3-star Euro NCAP rating for front occupant protection in its original tests, with later models potentially showing improvements. Active Features Braking System: Anti-lock Braking System (ABS) typically standard or optional on higher trims, with disc brakes front and rear. Passive Features Airbags: Driver and front passenger airbags were standard. Side airbags became available on later models or higher trims. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD players, often with steering wheel remote controls on higher trims. Speaker configurations vary. Driver Assistance Cruise Control: Available on higher-specification models, especially with automatic transmissions. Connectivity Climate Control: Manual air conditioning or automatic climate control systems were available depending on trim level. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000-15,000 miles or 12 months, depending on engine oil type and driving conditions (detailed in manual). Timing Belt: Critical component, usually recommended replacement every 60,000-80,000 miles or 5-7 years for petrol and diesel engines (refer to specific engine type in manual). Fluid Specifications Engine Oil: Commonly 5W-40 or 10W-40 semi-synthetic or fully synthetic engine oil, meeting API SH/SJ or ACEA A3/B3 specifications (exact grade and capacity in manual). Coolant: Ethylene glycol-based coolant, typically a long-life OAT (Organic Acid Technology) type, mixed 50/50 with distilled water. Refer to manual for specific Peugeot specification (e.g., Type D). Known Issues Common Faults: Rear suspension beam bushes wear, front suspension components (drop links, ball joints), potential for electrical gremlins (especially multiplexed systems on later models), catalytic converter failure, clutch wear, and oil leaks from engine seals. Filters Oil Filter Part Numbers: Part numbers vary by engine; e.g., Mann Filter W940/24, Bosch 0 986 452 030 (examples, manual will list OEM and equivalents). 📚 Vehicle History Brand Heritage Manufacturer: Peugeot, a French automotive manufacturer with a long history of producing well-regarded family cars. Model Evolution Generation: The 406 represents the fourth generation of Peugeot's mid-size executive car, succeeding the 405. It was noted for its comfortable ride and elegant design, penned by Pininfarina. Production Production Years: 1995-2004 (Saloon/Estate), 1997-2004 (Coupe). 🏆 Awards & Recognition Recognitions European Car Of The Year: While not a winner, the Peugeot 406 was a strong contender and highly regarded in its class, often praised for its ride quality and styling.