🏷️ Basic Information Identification Make: Peugeot Model: 505 Year Range Covered: 1979-1993 👋 Introduction Market Position Positioning: A premium, comprehensive workshop manual for DIY enthusiasts and professional mechanics seeking to maintain and repair the Peugeot 505. Competitive Analysis Value Proposition: Offers superior completeness and accuracy compared to cheaper, incomplete alternatives, ensuring correct repairs and minimizing costly mistakes. Key Features Features: Includes a detailed table of contents, covers all models and years within the specified range, and provides expert-level repair and diagnostic information. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: PDF Download Completeness: Complete, all models covered, no missing pages. Page Count Approximate Page Count: Refer to product listing for exact count, but described as 'hundreds of pages'. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, repair, and diagnostics for all gasoline and diesel engines, including specific procedures for XE series (2.0L), XL series (2.3L), XM series (2.5L Diesel), and XD series (2.5L Turbo Diesel). Fuel System: Comprehensive coverage of carbureted (Zenith, Solex) and fuel injected (Bosch L-Jetronic, K-Jetronic) systems, diesel injection pumps (Bosch VE), fuel tanks, lines, and emissions controls. Transmission: Service and repair for manual transmissions (4-speed, 5-speed) and automatic transmissions (ZF 3HP14, ZF 4HP18). Drivetrain: Detailed procedures for front-wheel drive systems, including clutch operation, driveshafts, and differential repairs. Suspension: Front MacPherson struts and rear independent suspension (semi-trailing arms) overhaul, alignment specifications, and component replacement. Brakes: Front disc (ventilated and solid) and rear drum brake system service, hydraulic system diagnostics, ABS system (if equipped) troubleshooting, and parking brake adjustments. Steering: Power steering system service, hydraulic pump and rack and pinion overhaul, and steering column components. Electrical System: Complete wiring diagrams for all models, fuse and relay locations, lighting system service, ignition system components, starting and charging systems, and diagnostic procedures. Body And Chassis: Body panel alignment, door and lock mechanisms, interior trim removal and installation, window regulators, sunroof operation, and chassis lubrication. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (R12), component replacement. Engine Management: Engine control unit (ECU) diagnostics for fuel injected models, ignition timing adjustments. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, belt tensioning, brake fluid replacement, transmission fluid service, and tune-up procedures. Troubleshooting: Systematic diagnostic flowcharts for common engine performance issues, starting problems, electrical faults, and braking system anomalies. Repair: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all vehicle systems. Rebuild: Comprehensive engine and transmission rebuild procedures, including torque specifications, clearances, and assembly sequences. Specifications: Torque values, tightening sequences, clearances, fluid capacities, electrical resistance values, and diagnostic parameters. Wheel Alignment: Front and rear wheel alignment specifications and adjustment procedures. Interior Trim Removal: Detailed instructions for removing dashboard components, door panels, headliner, and seats for access to underlying systems. Technical Depth Depth: Full workshop manual coverage from basic maintenance to complete engine and transmission overhauls, including advanced diagnostic techniques. Diagnostic Tools: Information on using basic diagnostic tools and understanding engine fault codes (where applicable for injected models). 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for on-site use. Quality: High-resolution scans ensuring clarity of text and diagrams. Page Count: Hundreds of pages (precise count not specified in product info but implied by scope). ⚙️ Engine Specifications Primary Engine Gasoline Engines: 1.8L (XM), 2.0L (XE), 2.2L (XN), 2.5L (XL), 2.7L V6 (PRV) Diesel Engines: 2.1L Diesel (XDT), 2.3L Diesel (XD2), 2.5L Diesel (XD3), 2.5L Turbo Diesel (XD3T) Engine Codes: XE (2.0L), XL (2.3L), XM (1.8L), XN (2.2L), PRV V6 (2.7L); XD2 (2.3L Diesel), XD3 (2.5L Diesel), XD3T (2.5L Turbo Diesel). Performance Horsepower Range: Approximately 70 hp (Naturally Aspirated Diesel) to 160 hp (2.7L V6). Torque Range: Approximately 135 Nm (Naturally Aspirated Diesel) to 230 Nm (2.7L V6). Fuel System Carburetor Types: Zenith 36/40 INAT, Solex C34-34 Injection Systems: Bosch L-Jetronic, Bosch K-Jetronic Diesel Injection Pumps: Bosch VE 🔧 Transmission Standard Manual: 4-speed and 5-speed manual transmissions Optional Automatic: ZF 3HP14, ZF 4HP18 automatic transmissions Features Fluid Type Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil (check specific model) Fluid Type Automatic: Dexron III (or equivalent ATF) 📐 Dimensions Exterior Wheelbase: Approx. 2,800 mm (110.2 in) Length: Approx. 4,720 mm (185.8 in) Width: Approx. 1,730 mm (68.1 in) Height: Approx. 1,460 mm (57.5 in) Weights Curb Weight: Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs) depending on engine and equipment Towing Capacity: Refer to vehicle documentation for specific towing limits. 🛡️ Safety Features Ratings Crash Test History: No extensive publicly available crash test data from modern agencies for this era, but generally considered robust for its time. Active Features ABS: Optional ABS system available on some later models. Passive Features Seatbelts: Standard 3-point front seatbelts, 2-point rear seatbelts (later models may have 3-point...