🏷️ Basic Information Identification Make: Peugeot Model: Expert Year: 2004 Engine Variant: 2.0i 16V Petrol Codes Engine Code Examples: DW10TD, EW10J4 (Note: Specific engine code for the 2.0i 16V Petrol may vary, but these are common Peugeot petrol engines of that era. The manual will specify the exact code covered.) 👋 Introduction Market Position Market Position: The Peugeot Expert is a versatile light commercial vehicle (LCV) designed for professional use, offering cargo capacity and practicality. This manual targets owners and independent workshops seeking to maintain and repair this specific model. Competitive Analysis Competitive Analysis: Competes with vehicles like the Fiat Scudo, Citroën Jumpy, and Renault Trafic in the compact van segment. The 2.0i 16V petrol engine offers a balance of performance and fuel efficiency for its class. Key Features Key Features: The manual provides definitive, manufacturer-approved procedures, ensuring correct repair methods. Its comprehensive nature allows users to tackle a wide range of maintenance and repair tasks, saving on dealership costs. Diy Focus: Designed to empower DIY enthusiasts and professional mechanics alike, providing clear, step-by-step guidance for efficient repairs and maintenance. Factory Quality: Contains the exact same technical information, diagrams, and specifications used by authorized Peugeot dealerships and service centers. 📋 Manual Details Coverage Areas Vehicle Coverage: Peugeot Expert 2.0i 16V Petrol models from 2004. Repair Scope: Comprehensive A-Z repairs, including maintenance, diagnosis, troubleshooting, and component replacement. Page Count Page Count: Estimated 500-1000+ pages (Typical for a complete official service manual. Specific number not provided, but described as 'COMPLETE'). Manual Type Manual Type: Official Factory Service & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication, cooling system. Engine Management: Fuel injection system (EFI), ignition system, emissions control, engine control module (ECM) diagnostics and parameters. Transmission: Manual transmission service, clutch operation, driveline components. Brakes: Brake system diagnosis, front and rear brake components, hydraulic system, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, steering system. Electrical System: Battery, charging system, starting system, lighting, instrumentation, body electricals, fuses and relays. Body And Chassis: Body panel removal and installation, interior trim, doors, glass, chassis components. HVAC: Heating, ventilation, and air conditioning system service and repair. Fuel System: Fuel pump, fuel filter, fuel lines, fuel tank service, fuel pressure testing. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and mounts. Steering System: Steering rack, tie rod ends, steering column, power steering pump, fluid and lines. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, drive belt inspection. Diagnostic Procedures: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), wiring diagrams for fault finding. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Rebuild Procedures: Detailed instructions for engine and transmission overhauls, including component specifications and tolerances. Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems, including component locations. Engine Diagnostics: Spark plug diagnosis, ignition coil testing, fuel injector resistance testing, sensor data interpretation (e.g., MAP, TPS, O2 sensors). Transmission Diagnostics: Clutch pedal adjustment, clutch master/slave cylinder service, gearbox oil level checks and leaks. Brake Diagnostics: Brake pad and disc wear inspection, caliper servicing, brake line inspection, bleeding procedure. HVAC Diagnostics: Refrigerant system checks, blower motor, compressor operation, system leak testing. Technical Depth Technical Depth: Factory-level detail, covering basic maintenance to complex engine and transmission rebuilds, including electronic system diagnostics. 📊 Manual Specifications File Format File Format Details: PDF - Allows for easy searching, zooming, and selective printing. Searchability: PDF format allows for text-based searching of keywords and component names. Print Quality Print Quality: High-resolution, printable pages suitable for workshop environments. Images and diagrams can be enlarged for clarity. Printable Pages: All pages are fully printable, allowing users to create physical copies of specific sections for use in the garage. Binding Type Binding Type: N/A (Digital PDF format, no physical binding) Paper Type Paper Type: N/A (Digital PDF format, printable on any paper type) Zoom Feature Zoom Capability: YES - Images and diagrams can be significantly magnified for detailed inspection. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 16-valve DOHC Displacement: 1997 cc Performance Horsepower Estimated: Approximately 136-138 PS (may vary slightly based on exact engine variant and market). Torque Estimated: Approximately 190-200 Nm (may vary slightly based on exact engine variant and market). Engine Code General: Likely related to the EW family of engines, e.g., EW10J4, known for its DOHC 16-valve configuration. Fuel System Fuel Injection: Multi-point fuel injection (MPI) / Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Petrol 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: Automatic Transmission (less common for petrol variants of this year, manual is standard for the 2.0i) Features Clutch Type: Hydraulically operated, single dry plate 📐 Dimensions Exterior Body Styles:...