🏷️ Basic Information Identification Make: Polaris Model: ATV 400 6x6 Model Years Covered: 1996, 1997 👋 Introduction Market Position Category: Utility All-Terrain Vehicle (ATV) Competitive Analysis Competitors 1996 1997: Honda TRX400, Yamaha Big Bear 400, Kawasaki Bayou 400 Key Features Wheel Drive: 6x6 selectable AWD Cargo Capacity: High, designed for utility and hauling Intended Use: Work, farm, trail riding, utility tasks 📋 Manual Details Coverage Areas Coverage Scope: Complete official factory service and repair Page Count Estimated Pages: Hundreds Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Yes, detailed diagnostics, repair, and overhaul Transmission: Yes, including gear case and drive systems Drivetrain: Yes, covering 6x6 drive system, differentials, and driveshafts Suspension: Yes, front and rear suspension systems, shocks, and components Brakes: Yes, hydraulic brake system, calipers, master cylinders, and bleeding procedures Steering: Yes, steering column, tie rods, and knuckle assembly Electrical System: Yes, wiring diagrams, ignition, lighting, charging system, starter Fuel System: Yes, carburetor, fuel lines, and fuel tank Cooling System: Yes, radiator, fan, and coolant flow Frame And Body: Yes, chassis, body panels, and mounting points Wheels And Tires: Yes, wheel mounting, tire specifications, and pressure Procedures Included Maintenance: Yes, routine checks, lubrication, adjustments Troubleshooting: Yes, diagnostic flowcharts and common problem solutions Repair: Yes, detailed step-by-step repair instructions for all systems Overhaul: Yes, complete engine and transmission overhaul procedures Rebuilding: Yes, carburetor rebuilding and other component rebuilds Assembly Disassembly: Yes, comprehensive instructions for component removal and installation Torque Specifications: Yes, critical torque values for all fasteners Technical Depth Depth: Comprehensive factory-level detail 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable in its entirety or selected sections Binding Type Binding: Digital (N/A for PDF, but implies printable pages) Paper Type Paper Quality: Digital (N/A for PDF, but implies clear, readable text and diagrams) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled Displacement: Approximately 375cc - 400cc (specific designation may vary slightly) Bore X Stroke: Refer to manual for exact specifications Compression Ratio: Refer to manual for exact specifications Performance Horsepower: Estimated 20-25 HP (refer to manual for precise figures) Torque: Refer to manual for exact specifications Fuel System Carburetor Type: Single Carburetor (e.g., Mikuni or similar, specific model in manual) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Refer to manual for exact specifications 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Gear Reduction: Yes, for low-speed torque and hauling Features Drive Modes: 2WD, 4WD, 6WD (selectable) Final Drive: Shaft drive to all axles 📐 Dimensions Exterior Length: Refer to manual for exact specifications Width: Refer to manual for exact specifications Height: Refer to manual for exact specifications Weights Dry Weight: Refer to manual for exact specifications Ground Clearance: Refer to manual for exact specifications 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant ATV safety standards of the era Active Features Braking System: Hydraulic disc brakes, front and rear Passive Features Lighting: Headlights, taillight, brake light 💡 Technology Features Infotainment Display Features: Basic instrument cluster: speedometer, odometer, neutral indicator, high beam indicator Driver Assistance Adc Features: None (ATV of this era) Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific mileage/hours Spark Plug Inspection: Refer to manual for specific mileage/hours Air Filter Cleaning: Refer to manual for specific mileage/hours, often more frequent in dusty conditions Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 10W-40, JASO MA) Engine Oil Capacity: Refer to manual for exact capacity Coolant Type: Ethylene glycol-based antifreeze (specific mix ratio in manual) Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (confirm with manual) Gearcase Oil Type: Refer to manual for specific gear oil specification Known Issues Common Wear Items: Brake pads, wheel bearings, CVT belt, suspension bushings Electrical Issues: Wiring harness wear, corrosion on connectors (common in wet environments) Carburetor Performance: Can be susceptible to clogging if fuel quality is poor or fuel system is not clean 📚 Vehicle History Brand Heritage Manufacturer: Polaris Industries Model Evolution Predecessors: Polaris 350L, other Polaris utility ATVs Production Production Period: 1996-1997 for this specific 400 6x6 model 🏆 Awards & Recognition Recognitions Industry Accolades: Generally well-regarded for its utility and 6x6 capability in its class during its production years.