🏷️ Basic Information Identification Make: Polaris Model: 600 PRO RMK 155 Year: 2012 Product Name: Polaris 600 PRO RMK 155 2012 Workshop Service Repair Manual PDF Download Codes Engine Code: 600 Cleanfire Chassis Code: RMK 155 👋 Introduction Market Position Market Segment: Performance Snowmobile, Mountain/Backcountry Riding Key Selling Points: Lightweight chassis, powerful engine, optimized suspension for deep snow and technical terrain Competitive Analysis Competitors: Ski-Doo Summit, Arctic Cat M Series Key Features Chassis Design: Pro-RMsk chassis for enhanced agility and rider-forward positioning Suspension Technology: Pro-Ride IFS front suspension, RMK rear suspension with Walker Evans shocks Track Length: 155-inch track for optimal flotation in deep snow Engine Technology: Liberty 600 Cleanfire engine with electronic fuel injection (EFI) 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Page Count: Hundreds of pages (specific number not provided, but implies comprehensive) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, component diagnostics, fuel system, ignition system, cooling system, lubrication system Transmission: CVT (Continuously Variable Transmission) service, clutch adjustment, belt replacement, gearcase maintenance Chassis And Suspension: Front and rear suspension systems, shock absorber service, track system maintenance, steering components Electrical System: Wiring diagrams, lighting, ignition switch, battery service, charging system, starter system, digital dash diagnostics Body And Plastics: Panel removal and installation, graphics, seat, handlebars, controls Fuel System: Fuel pump, fuel lines, fuel filter, fuel injection system diagnostics Braking System: Hydraulic brake system, caliper service, master cylinder, brake fluid replacement Procedures Included Maintenance: Routine maintenance checks, lubrication points, filter replacements, spark plug service Troubleshooting: System-specific diagnostic charts, common problem identification and solutions Repair: Step-by-step repair instructions for all major components and systems Disassembly And Assembly: Detailed procedures for component removal and reinstallation Specifications And Tolerances: Crucial torque specifications, measurements, and alignment procedures Technical Depth Depth: Comprehensive factory-level repair and maintenance information, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text for easy navigation Print Quality Print Quality: High resolution, suitable for clear printing of diagrams and text Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled Displacement: 599 cc Bore X Stroke: 72.1 mm x 73 mm Cylinder Arrangement: Parallel twin Compression Ratio: Not readily available, typically high for 2-strokes Performance Horsepower: Approximately 115-120 HP (manufacturer specific, may vary slightly) Torque: Not explicitly stated, but optimized for mid-range power delivery Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane recommended) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Polaris 2-stroke Synthetic Injection Oil (or equivalent) Ignition System Ignition Type: Digital CDI with throttle position sensor (TPS) 🔧 Transmission Standard Transmission Type: Polaris P85/Arctic Cat CFR CVT (Continuously Variable Transmission) Drive System: Chaincase with Polaris Variable Rate Tensioning (VRT) System Features Clutch Type: Team Rapid Engagement Clutch (TRE) Gear Reduction: Specific ratios available in manual Fluid Specifications Gearcase Oil Type: SAE 75W-90 Synthetic Gear Oil (Polaris XCR Aeroshell or equivalent) 📐 Dimensions Exterior Track Width: 37.25 inches Skid Frame Travel: 13.9 inches Front Suspension Travel: 8.2 inches Weights Dry Weight: Approx. 437 lbs (198 kg) Fuel Capacity: 12 gallons (45.4 L) 🛡️ Safety Features Ratings Safety Features: Thumb throttle with adjustable sensitivity, handguards, tether cord safety switch Active Features Braking System: Hydraulic disc brake with lightweight caliper Passive Features Frame Design: Pro-RMK chassis designed for stability and rider control 💡 Technology Features Infotainment Display Type: Digital Gauge Cluster with Analog Tachometer and Speedometer Features On Display: Odometer, trip meter, fuel level, engine temperature, diagnostic codes Driver Assistance Throttle Control: Thumb throttle with adjustable tension and throw Connectivity Diagnostic Ports: On-board diagnostic system accessible via specific connectors (detailed in manual) 🔧 Maintenance Service Intervals Oil Change Interval: As per manual recommendations, typically based on mileage or operating hours Clutch Inspection: Regular inspection recommended (e.g., every 1000 miles or annually) Spark Plug Replacement: Check and replace as needed, typically every 1500-2000 miles or per manual guidance Track Tension Adjustment: Check and adjust periodically as per manual Fluid Specifications Coolant Type: Polaris Premium Antifreeze/Coolant (or equivalent ethylene glycol based coolant with corrosion inhibitors) Brake Fluid Type: DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: Clutch belts, carbides, hyfax, suspension bushings, shock seals Common Issues Potential Engine Issues: Can vary, but typically related to fuel delivery, ignition, or overheating if maintenance is neglected. The manual provides diagnostic steps. 📚 Vehicle History Brand Heritage Brand Focus: Polaris is a long-standing manufacturer of powersports vehicles, known for its innovation in snowmobiles. Model Evolution Rmk Lineage: The RMK (Ride Command Mountain King) line has been Polaris's flagship mountain snowmobile series for decades, continually evolving with advanced chassis and suspension technology. Production Production Era: The 2012 model represents a significant iteration in...