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Polaris 600 RMK 155 2008 Service Repair Workshop Manual

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The 2008 Polaris RMK 600 155 is a snowmobile engineered for mountain and backcountry riding, designed for riders focused on deep snow flotation and navigating challenging terrain. It features a lightweight chassis optimized for agility, a long-travel independent front suspension, and a 155-inch track for superior performance in powder. The RMK 600 is powered by the Polaris Liberty 600 Cleanfire engine, known for its strong power-to-weight ratio and responsive throttle. This model represents Polaris's commitment to delivering reliable and capable snowmobiles for demanding off-trail adventures. This service repair workshop manual provides comprehensive guidance for the maintenance and repair of the 2008 Polaris RMK 600 155. It covers major systems including the engine, chassis, suspension, steering, braking, and electrical system, offering detailed procedures for routine maintenance, troubleshooting, and complete component overhauls. With over 400 pages of information in English, this manual is designed to assist owners, mechanics, and technicians in keeping the snowmobile in optimal condition. It includes diagnostic charts, repair instructions, technical specifications, and information on specialized tools, ensuring thorough understanding and effective service. 🏷️ Basic Information Identification Make: Polaris Model: RMK 600 Year: 2008 Vehicle Type: Snowmobile Model Variant: RMK 155 Codes Engine Code: 600 Cleanfire 👋 Introduction Market Position Segment: Mountain/Backcountry Snowmobile Target User: Riders focused on deep snow riding, powder flotation, and aggressive mountain terrain navigation. Competitive Analysis Competitors 2008: Ski-Doo Summit, Arctic Cat M-Series Key Features Chassis Design: Lightweight chassis optimized for agility and maneuverability in deep snow. Suspension Design: Long travel independent front suspension (IFS) and a long-track rear suspension designed for superior flotation and bump absorption. Engine Technology: Polaris Liberty 600 Cleanfire engine, known for its strong power-to-weight ratio and responsive throttle. Track Length: 155-inch track, providing excellent flotation in deep powder conditions. 📋 Manual Details Coverage Areas Major Systems: Engine, Chassis, Suspension, Steering, Braking, Electrical System, Fuel System, Cooling System, Drive System, Bodywork Page Count Estimated Pages: 400+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including cylinder head, pistons, rings, crankshaft, connecting rods, valve train (if applicable), timing (if applicable) Fuel System: Carburetor/Fuel Injection system diagnostics and repair, fuel pump, fuel lines, fuel tank maintenance Cooling System: Radiator, water pump, coolant hoses, thermostat, cooling fan operation and maintenance Electrical System: Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, battery maintenance, switches, sensors Chassis And Suspension: Front and rear suspension components, shocks, springs, A-arms, bushings, alignment specifications Steering System: Handlebar assembly, steering post, tie rods, steering linkage, ski spindles Braking System: Hydraulic brake system, master cylinder, brake caliper, brake disc, brake pads, brake fluid specifications and bleeding procedures Drive System: Drive clutch, driven clutch, belt replacement, chaincase, track inspection and maintenance, skid frame Bodywork And Trim: Body panel removal and installation, seat, windshield, graphics, runner inspection Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain lubrication, track tension adjustment, clutch inspection Troubleshooting: Diagnostic charts and procedures for common performance issues, electrical faults, and mechanical problems Repair And Rebuild: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly Specifications And Tolerances: Torque specifications, clearances, gap settings, and critical measurements for all major components Special Tools: Identification of specialized tools required for specific repair procedures Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text-based PDF for easy information retrieval Print Quality Quality: High resolution, suitable for printing detailed diagrams and schematics Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Liberty 600 Cleanfire Displacement: 597cc Bore X Stroke: 73.2 mm x 72.0 mm Cylinders: 2 Cooling System: Liquid-cooled Performance Horsepower: Approx. 115-120 HP (Varies slightly by tuning and altitude) Torque: Not officially published for this model, but characteristic of a 600cc 2-stroke twin. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Cleanfire System Fuel Type: Unleaded gasoline (91 octane recommended) Oil System: Autolube, Variable Ratio Oil Injection System 🔧 Transmission Standard Clutch System: Polaris P-85 Drive Clutch and Mag-Drive Roller Secondary Clutch Drive Belt: Specific belt part number found within manual (e.g., 3211047) Features Gear Selection: Forward, Neutral, Reverse (FN-R) - Typically via a chaincase and linkage Chaincase Oil: Specific lubricant and capacity found within manual (e.g., Polaris 0W-40) 📐 Dimensions Exterior Track Length: 155 inches Track Width: 15 inches Track Lug Height: 2.12 inches (or similar aggressive profile for mountain riding) Skid Frame Travel: Approx. 13.8 inches (Rear Suspension) Front Suspension Travel: Approx. 9.8 inches (IFS) Weights Dry Weight: Approx. 440 lbs (This is an estimate, exact dry weight may vary) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Snowmobiles are...
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Tipo: Snowmobile
Proveedor:
SKU: 89849
Colecciones: ALL ATV Powersports

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Polaris 600 RMK 155 2008 Service Repair Workshop ManualPolaris 600 RMK 155 2008 Service Repair Workshop ManualPolaris 600 RMK 155 2008 Service Repair Workshop ManualPolaris 600 RMK 155 2008 Service Repair Workshop Manual
The 2008 Polaris RMK 600 155 is a snowmobile engineered for mountain and backcountry riding, designed for riders focused on deep snow flotation and navigating challenging terrain. It features a lightweight chassis optimized for agility, a long-travel independent front suspension, and a 155-inch track for superior performance in powder. The RMK 600 is powered by the Polaris Liberty 600 Cleanfire engine, known for its strong power-to-weight ratio and responsive throttle. This model represents Polaris's commitment to delivering reliable and capable snowmobiles for demanding off-trail adventures. This service repair workshop manual provides comprehensive guidance for the maintenance and repair of the 2008 Polaris RMK 600 155. It covers major systems including the engine, chassis, suspension, steering, braking, and electrical system, offering detailed procedures for routine maintenance, troubleshooting, and complete component overhauls. With over 400 pages of information in English, this manual is designed to assist owners, mechanics, and technicians in keeping the snowmobile in optimal condition. It includes diagnostic charts, repair instructions, technical specifications, and information on specialized tools, ensuring thorough understanding and effective service.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 600
Year:
2008
Vehicle Type:
Snowmobile
Model Variant:
RMK 155
Codes
Engine Code:
600 Cleanfire
👋 Introduction
Market Position
Segment:
Mountain/Backcountry Snowmobile
Target User:
Riders focused on deep snow riding, powder flotation, and aggressive mountain terrain navigation.
Competitive Analysis
Competitors 2008:
Ski-Doo Summit, Arctic Cat M-Series
Key Features
Chassis Design:
Lightweight chassis optimized for agility and maneuverability in deep snow.
Suspension Design:
Long travel independent front suspension (IFS) and a long-track rear suspension designed for superior flotation and bump absorption.
Engine Technology:
Polaris Liberty 600 Cleanfire engine, known for its strong power-to-weight ratio and responsive throttle.
Track Length:
155-inch track, providing excellent flotation in deep powder conditions.
📋 Manual Details
Coverage Areas
Major Systems:
Engine, Chassis, Suspension, Steering, Braking, Electrical System, Fuel System, Cooling System, Drive System, Bodywork
Page Count
Estimated Pages:
400+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, including cylinder head, pistons, rings, crankshaft, connecting rods, valve train (if applicable), timing (if applicable)
Fuel System:
Carburetor/Fuel Injection system diagnostics and repair, fuel pump, fuel lines, fuel tank maintenance
Cooling System:
Radiator, water pump, coolant hoses, thermostat, cooling fan operation and maintenance
Electrical System:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, battery maintenance, switches, sensors
Chassis And Suspension:
Front and rear suspension components, shocks, springs, A-arms, bushings, alignment specifications
Steering System:
Handlebar assembly, steering post, tie rods, steering linkage, ski spindles
Braking System:
Hydraulic brake system, master cylinder, brake caliper, brake disc, brake pads, brake fluid specifications and bleeding procedures
Drive System:
Drive clutch, driven clutch, belt replacement, chaincase, track inspection and maintenance, skid frame
Bodywork And Trim:
Body panel removal and installation, seat, windshield, graphics, runner inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain lubrication, track tension adjustment, clutch inspection
Troubleshooting:
Diagnostic charts and procedures for common performance issues, electrical faults, and mechanical problems
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly
Specifications And Tolerances:
Torque specifications, clearances, gap settings, and critical measurements for all major components
Special Tools:
Identification of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text-based PDF for easy information retrieval
Print Quality
Quality:
High resolution, suitable for printing detailed diagrams and schematics
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Liberty 600 Cleanfire
Displacement:
597cc
Bore X Stroke:
73.2 mm x 72.0 mm
Cylinders:
2
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 115-120 HP (Varies slightly by tuning and altitude)
Torque:
Not officially published for this model, but characteristic of a 600cc 2-stroke twin.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Cleanfire System
Fuel Type:
Unleaded gasoline (91 octane recommended)
Oil System:
Autolube, Variable Ratio Oil Injection System
🔧 Transmission
Standard
Clutch System:
Polaris P-85 Drive Clutch and Mag-Drive Roller Secondary Clutch
Drive Belt:
Specific belt part number found within manual (e.g., 3211047)
Features
Gear Selection:
Forward, Neutral, Reverse (FN-R) - Typically via a chaincase and linkage
Chaincase Oil:
Specific lubricant and capacity found within manual (e.g., Polaris 0W-40)
📐 Dimensions
Exterior
Track Length:
155 inches
Track Width:
15 inches
Track Lug Height:
2.12 inches (or similar aggressive profile for mountain riding)
Skid Frame Travel:
Approx. 13.8 inches (Rear Suspension)
Front Suspension Travel:
Approx. 9.8 inches (IFS)
Weights
Dry Weight:
Approx. 440 lbs (This is an estimate, exact dry weight may vary)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles are not subject to automotive crash test ratings)
Active Features
Braking System:
Hydraulic disc brake
Throttle Control:
Thumb throttle with positive return spring and safety interlock
Passive Features
Kill Switch:
Engine kill switch with lanyard (engine stops if rider is separated from machine)
Lighting:
Headlight, taillight/brake light
💡 Technology Features
Infotainment
Instrument Cluster:
Digital display showing speed, RPM, fuel level, engine temp, trip meters, and warning lights.
Driver Assistance
Electronic Fuel Injection:
Cleanfire EFI provides precise fuel metering for optimal power, efficiency, and emissions.
Variable Ratio Oil Injection:
VES (Variable Exhaust System) oil injection system dynamically adjusts oil delivery based on engine RPM and load.
Connectivity
Diagnostic Ports:
Access for diagnostic tools to read fault codes and sensor data (details covered in manual).
🔧 Maintenance
Service Intervals
Initial Break In:
Specific break-in procedure and mileage/time are detailed in the manual and owner's manual (typically 500-1000 miles).
Oil Change Interval:
Refer to manual for specific mileage/hours; typically at the end of each season or as per usage.
Clutch Inspection Interval:
Recommended at beginning and end of season, and periodically throughout.
Track Tension Adjustment:
Check periodically, especially after initial break-in and in varying snow conditions.
Fluid Specifications
Engine Oil:
2-stroke injector oil meeting API TC or ISO-L-EGD specifications (Polaris VES Synthetic recommended).
Coolant:
Mixture of distilled water and antifreeze (ethylene glycol based) with corrosion inhibitors. Specific type and ratio in manual.
Chaincase Oil:
Polaris 0W-40 Synthetic Gearcase Lubricant or equivalent.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Clutch Wear:
Secondary clutch roller wear and belt deflection issues can occur with heavy use; manual provides inspection and adjustment procedures.
Efi System:
While generally reliable, EFI sensors (TPS, MAP) can be sensitive to moisture or damage; manual details diagnostic steps.
Suspension Bushings:
Wear in A-arm bushings can lead to alignment issues; manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Inc., an American manufacturer of snowmobiles, ATVs, UTVs, and motorcycles, founded in 1954.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain King) series has been a cornerstone of Polaris's mountain sled offerings, evolving with longer tracks, lighter chassis, and more powerful engines to meet the demands of extreme backcountry riding.
Production
Production Era:
The 2008 RMK 600 155 represents a generation of Polaris snowmobiles known for their Cleanfire EFI technology and aggressive mountain-focused designs.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris RMK models consistently receive positive reviews and accolades from snowmobile media for their performance in challenging mountain conditions.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its class, particularly for its deep snow capability.
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