🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Model Designation: AWD Codes Engine Code: Not specified, but assumed to be 499cc EFI 👋 Introduction Market Position Market Segment: Sport/Utility ATV Target User: Recreational riders, hunters, utility users requiring comfort and capability Competitive Analysis Key Competitors: Arctic Cat 500 TRV, Can-Am Outlander 500 MAX Key Features Vehicle Type: Two-up (tandem) ATV with independent rear suspension Engine Type: Fuel-injected, liquid-cooled, single-cylinder Drivetrain: On-Demand All-Wheel Drive (AWD) Suspension: Independent Front and Rear Suspension (IRS) for improved ride comfort and ground clearance Storage: Front and rear racks for cargo hauling 📋 Manual Details Coverage Areas Coverage: All models and repairs A-Z, Mechanical & Electrical Page Count Page Count: Not specified, but implied to be extensive Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, fuel injection system, cooling, lubrication, ignition Transmission: CVT system (Primary/Secondary clutches), gear case, drive system Chassis And Suspension: Frame, front suspension (MacPherson strut), rear suspension (Dual A-arm with IRS), steering system, shocks, springs Brakes: Hydraulic disc brakes (front and rear), brake system components, bleeding procedures Electrical System: Wiring diagrams, battery, charging system (stator, voltage regulator), starter, lighting, ignition system, EFI sensors, diagnostics Bodywork And Trim: Body panels, fenders, racks, seating, handle bar assembly Fuel System: Fuel tank, fuel pump, fuel filter, EFI control unit Cooling System: Radiator, fan, coolant, hoses, water pump Lubrication System: Oil filter, oil pump, oil type and capacity Procedures Included Maintenance: Oil changes, filter replacements, lubrication, belt checks, spark plug replacement, brake adjustments, tire pressure Troubleshooting: Diagnostic procedures for all major systems, error code interpretation (if applicable) Repair: Engine rebuilds, transmission overhauls, suspension repairs, electrical component replacement, brake caliper service, fuel injector cleaning Diagnostics: Step-by-step diagnostic guides, component testing procedures Specifications: Torque specifications for all fasteners, clearances, tolerances Technical Depth Depth: Comprehensive A-Z coverage, suitable for professional mechanics and experienced DIY enthusiasts Detail Level: Detailed pictures and diagrams included for clarity 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable pages, high resolution for clarity Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 499 cc (approx.) Bore X Stroke: Not specified in product info, but typical for this class Cooling System: Liquid-cooled Performance Horsepower: Estimated 30-35 HP (typical for class, not specified) Torque: Not specified Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.0 gal (15.1 L) (typical for this model) 🔧 Transmission Standard Transmission Type: Automatic Polaris Variable Transmission (PVT) Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Features Drive Modes: 2WD/4WD with Active Descent Control (ADC) Engine Braking: Effective engine braking via PVT system 📐 Dimensions Exterior Length: 85.5 in (217.2 cm) (typical for this model) Width: 46.5 in (118.1 cm) (typical for this model) Height: 50 in (127 cm) (typical for this model) Cargo Front Rack Capacity: 100 lb (45 kg) (typical for this model) Rear Rack Capacity: 200 lb (90 kg) (typical for this model) Weights Dry Weight: 650 lb (295 kg) (typical for this model) Towing Capacity: 1500 lb (680 kg) (typical for this model) Payload Capacity: 465 lb (211 kg) (typical for this model) 🛡️ Safety Features Ratings Atv Safety: ATVs are inherently less stable than other vehicles; use with caution and appropriate protective gear. Active Features Braking System: Hydraulic disc brakes front and rear All Wheel Drive: On-Demand AWD provides enhanced traction in slippery conditions Active Descent Control: Assists in controlling speed during steep descents Passive Features Handlebars: Ergonomic handlebar design with handguards Lighting: Dual headlights, tail light, brake light Seat: Comfortable two-up seating with backrest and passenger handholds 💡 Technology Features Infotainment Infotainment System: Basic instrumentation (speedometer, odometer, fuel gauge, etc.); no advanced infotainment typically featured on this model. Driver Assistance Driver Assistance Features: Active Descent Control (ADC) Connectivity Connectivity Features: Not applicable for this model year and type of vehicle. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months (refer to manual for specific Polaris recommendations) Air Filter Cleaning: Every 25 hours or as needed based on conditions Spark Plug Replacement: Refer to manual for specific interval, typically 100-200 hours Clutch Inspection: Every 100 hours or annually Brake Fluid Flush: Every 12-24 months (recommendation) Fluid Specifications Engine Oil Type: Polaris PS-4 5W-50 Synthetic (or equivalent SAE 5W-50 API SG or higher) Engine Oil Capacity: Approx. 2.2 L (2.3 US qt) with filter change (verify in manual) Gearcase Oil Type: Polaris Demand Drive Fluid (or equivalent SAE 80W-90 gear oil) Gearcase Oil Capacity: Approx. 0.34 L (0.36 US qt) (verify in manual) Coolant Type: 50/50 mixture of Polaris Coolant or a quality ethylene glycol-based antifreeze...
50/50 mixture of Polaris Coolant or a quality ethylene glycol-based antifreeze and distilled water
Known Issues
Cv Boots:
CV joint boots can be susceptible to tearing in rough terrain; regular inspection recommended.
Battery Drain:
Some owners report potential battery drain issues; investigate voltage regulator and charging system.
Belt Wear:
PVT belt wear is normal; proper clutch alignment and belt tension are crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a well-established manufacturer of powersports vehicles, known for innovation in ATVs and snowmobiles.
Model Evolution
Sportsman Line:
The Sportsman line has a long history of being a segment leader in comfort, ride quality, and utility for ATVs.
Touring Variant:
The Touring models were introduced to cater to riders seeking extended comfort for two people.
Production
Model Years:
2009, 2010
Manufacturing Location:
USA (typically Polaris facilities in Minnesota)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009-2010 Sportsman Touring 500 EFI aren't readily highlighted, the Polaris Sportsman line has consistently received positive reviews and awards for its performance, comfort, and utility over the years.
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