🏷️ Basic Information Identification Make: Polaris Model: Sportsman 400 Year: 2005 Vehicle Type: All-Terrain Vehicle (ATV) Codes Product Code Identifier: Sportsman 400 Parts Manual Catalog 2005 PDF 👋 Introduction Market Position Segment: Mid-size utility ATV for recreational and light-duty work applications. Target Audience: Outdoor enthusiasts, farmers, ranchers, and individuals seeking a reliable and versatile off-road vehicle. Competitive Analysis Competitors 2005: Honda FourTrax, Yamaha Kodiak, Suzuki Eiger, Arctic Cat 400. Key Features Standard Features 2005 Sportsman 400: On-Demand All-Wheel Drive, independent rear suspension, 4-stroke engine, powerful braking system, comfortable seating. Value Proposition Manual Value: Provides the essential OEM part numbers and visual references required for accurate maintenance, repair, and part sourcing, saving time and preventing costly errors. 📋 Manual Details Coverage Areas Primary Coverage: All components and assemblies of the 2005 Polaris Sportsman 400 ATV. Secondary Coverage: Genuine Polaris OEM part numbers, exploded diagrams for visual identification and assembly order. Page Count Estimated Page Count: Varies by specific sub-assembly, but comprehensive, typically 200-400+ pages for a full parts catalog. Manual Type Manual Type: Parts Manual / Parts Catalog Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete breakdown of engine components, including cylinder, piston, crankshaft, camshaft, valve train, cooling system, lubrication system, and ignition system parts. Drivetrain: All parts related to the transmission, driveshafts, differentials, axles, and final drive mechanisms. Suspension: Front and rear suspension components, including A-arms, shocks, springs, bushings, ball joints, and tie rods. Brakes: Brake system components for both front and rear, including calipers, rotors, brake lines, master cylinders, and brake pads. Electrical: Wiring harnesses, battery, starter, alternator, lighting components, ignition switch, and control modules. Bodywork And Chassis: Frame components, body panels, fenders, racks, seats, handlebars, and associated hardware. Fuel System: Fuel tank, fuel lines, carburetor/fuel injection components, fuel pump, and filters. Cooling System: Radiator, fan, hoses, thermostat, and coolant reservoir. Procedures Included Part Identification: Clear identification of every individual part with its corresponding Polaris OEM part number. Assembly Disassembly Guidance: Exploded diagrams provide visual sequencing for assembly and disassembly, aiding in part replacement and reassembly. Component Location: Diagrams illustrate the precise location of each part within its respective assembly. Technical Depth Depth: High. Provides OEM part numbers, quantities per assembly, and detailed visual breakdowns of all systems and components. Utility: Essential for accurate parts ordering, replacement, and understanding of the ATV's construction. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF, allowing for quick part number or keyword lookups. Print Quality Image Resolution: Professional quality, allowing for enlargement to view even the smallest parts clearly. Scalability: High, designed for clear viewing on digital devices and potential printing. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC Displacement: 376cc (approx.) Bore X Stroke: Specific bore and stroke figures would be detailed within the manual's engine section, but typically around 83mm x 71.4mm. Performance Horsepower: Estimated 20-25 HP (specific figures often not publicly stated for ATVs of this era, but performance characteristics are implied). Torque: Torque figures would be detailed in a service manual, not typically a parts catalog, but indicative of strong low-end power for towing and climbing. Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin, specific model detailed in manual). Fuel Type: Unleaded gasoline Engine Components Ignition System: Electronic Ignition (CDI) Starter System: Electric Start 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Shaft Drive, On-Demand AWD Optional Gear Selection: High, Low, Neutral, Reverse Features Cv Belt Part Numbers: The manual would list the specific Polaris OEM part number for the CVT drive belt and driven clutch components. 📐 Dimensions Exterior Length: Approx. 81 inches (205.7 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 48 inches (121.9 cm) Wheelbase: Approx. 50 inches (127 cm) Weights Dry Weight: Approx. 570 lbs (258.5 kg) Towing Capacity: 650 lbs (295 kg) Rack Capacity Front: 90 lbs (41 kg) Rack Capacity Rear: 180 lbs (82 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Drivetrain Safety: On-Demand AWD system provides enhanced traction and stability. Passive Features Lighting: Dual Halogen headlights, brake light/taillight. Ergonomics: Handlebar design and controls positioned for rider comfort and control. 💡 Technology Features Infotainment Instrumentation: Digital/analog instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, and gear selection indicator. Driver Assistance AWD System: Polaris's On-Demand All-Wheel Drive system automatically engages the front wheels when traction is lost, providing superior off-road capability. Connectivity Accessories Integration: Provisions for mounting accessories like winches, lights, and storage boxes, supported by available part numbers in the catalog. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6...