POLARIS Sportsman 700 EFI 800 EFI X2 800 EFI and 800 EFI International Complete OFFICIAL Factory Service / Repair / Full Workshop Manual
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 EFI International Model Year: 2007 Codes Engine Codes: 700 EFI, 800 EFI (specific internal Polaris codes would be detailed within the manual) 👋 Introduction Market Position Product Type: High-performance All-Terrain Vehicle (ATV) Target Audience: Enthusiasts, landowners, hunters, and recreational riders requiring robust off-road capability and utility. Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat 700/800 series, Yamaha Grizzly, Kawasaki Brute Force. Key Features Engine Options: Available in 700cc and 800cc EFI engine configurations. Model Variants: Includes the standard Sportsman, the X2 (often featuring a tilt bed or seating conversion), and an International variant. Manual Value Proposition: Provides comprehensive factory-level repair and maintenance information, enabling owners to perform extensive work themselves, saving on dealership labor costs. 📋 Manual Details Coverage Areas Covered Models: Polaris Sportsman 700 EFI, 800 EFI, X2 800 EFI, and 800 EFI International Covered Model Years: 2007 Page Count Total Pages: 393 Manual Type Type: Complete Official Factory Service/Repair/Workshop Manual Language Language: English Format File Format: PDF Delivery Format: Instant Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine block, pistons, rings, rods, crankshaft, cylinder heads, camshaft, valve train (valves, springs, guides, seals), oil pump, oil pan, timing gears/chain/sprockets, intake and exhaust systems (including carburetor/fuel injection components, mufflers, catalytic converters, headers). Engine Electrical: Ignition system (spark plugs, plug wires, coils, ignition timing), starting system (starter motor, solenoid), charging system (alternator, voltage regulator), sensors (oil pressure sensor, etc.), wiring harnesses, and electrical diagrams. Fuel System: Fuel pump, fuel filter, fuel lines, fuel injectors (for EFI models), carburetor components (for applicable models), throttle shaft, choke shaft, choke valve, air filter and housing. Transmission Drivetrain: Transmission components, clutch (pressure plate, clutch shoes, clutch case, clutch hoses, clutch lines), transfer case, transfer plate, axles, CV boots, hubs, and related seals and bearings. Brakes: Brake system overhaul, brake pad replacement, brake shoe replacement, rotor replacement, brake hoses, brake discs, and hydraulic system components. Suspension Steering: Front and rear suspension components, shocks, struts, steering system, steering wheel, pedals, alignment specifications, tire rotation, and wheel hub maintenance. Body Chassis: Frame, body panels, doors, door hinges, door panels, dashboard, glovebox, center console, interior lighting, trim components, bumpers (front and rear), fenders, hood, grilles, mud guards, mud flaps, emblems, and fuel cap/door. Cooling Heating: Radiator, radiator fan, oil radiator/cooling, coolant hoses, fan shroud, and heating system components. Electrical Lighting: Headlights, taillights, fog lights, turn signals, interior lights, courtesy lights, bulb replacement, headlight relays, starter relays, ignition relays, battery maintenance, and wiring diagrams. Procedures Included Maintenance Tasks: Oil changes, transmission fluid changes, routine fluid changes, spark plug replacement, air filter replacement, fuel filter replacement, brake fluid changes, tire rotation, and general lubrication. Repair Procedures: Complete engine overhaul, transmission repair, brake system repair, suspension rebuilds, electrical system troubleshooting, body panel replacement, and component-level repairs. Diagnostics Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable to the model's diagnostic system), troubleshooting electrical gremlins, and pinpointing mechanical failures. Assembly Disassembly: Step-by-step instructions for disassembling and reassembling major vehicle components and systems. Technical Depth Level Of Detail: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures. Special Tools: Likely specifies necessary special tools for specific repair procedures, such as rotor pullers or specialized wrenches. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (implied by PDF format, but actual OCR quality may vary) Print Quality Printability: Yes Zoom Functionality: Yes Manual Quality: Factory Binding Type Type: Digital (PDF Download) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin (for both 700 and 800 EFI models) Displacement 700: 683 cc (approx.) Displacement 800: 779 cc (approx.) Performance Horsepower 700: Estimated 50-55 HP (specific factory figures vary) Horsepower 800: Estimated 55-60 HP (specific factory figures vary) Torque: Torque figures are substantial for off-road use, detail within manual. Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Features Cooling System: Liquid-cooled with electric fan and auxiliary oil cooler. 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Optional Drive Modes: 2WD/4WD selector, often with ADC (Active Descent Control) on certain models. Features Gear Reduction: High and Low gear ranges, Reverse. Fluid Specifications Transmission Fluid: Specific Polaris AGL synthetic gearcase lubricant or equivalent recommended; manual will detail exact part number. 📐 Dimensions Exterior Length: Varies slightly by model, typically around 83 inches (210.8 cm). Width: Typically around 46 inches (116.8 cm). Height: Typically around 47 inches (119.4 cm). Weights Dry Weight: Around 650-700 lbs (295-317 kg), depending on exact model and configuration. Towing Capacity: Typically rated at 1,500 lbs (680 kg). Rack Capacity: Front: ~200 lbs (90 kg), Rear: ~400 lbs (181 kg) (check manual for exact figures). 🛡️ Safety Features Ratings Atv Safety: ATVs are inherently less stable than...
Available in 700cc and 800cc EFI engine configurations.
Model Variants:
Includes the standard Sportsman, the X2 (often featuring a tilt bed or seating conversion), and an International variant.
Manual Value Proposition:
Provides comprehensive factory-level repair and maintenance information, enabling owners to perform extensive work themselves, saving on dealership labor costs.
📋 Manual Details
Coverage Areas
Covered Models:
Polaris Sportsman 700 EFI, 800 EFI, X2 800 EFI, and 800 EFI International
Covered Model Years:
2007
Page Count
Total Pages:
393
Manual Type
Type:
Complete Official Factory Service/Repair/Workshop Manual
Transmission components, clutch (pressure plate, clutch shoes, clutch case, clutch hoses, clutch lines), transfer case, transfer plate, axles, CV boots, hubs, and related seals and bearings.
Brakes:
Brake system overhaul, brake pad replacement, brake shoe replacement, rotor replacement, brake hoses, brake discs, and hydraulic system components.
Suspension Steering:
Front and rear suspension components, shocks, struts, steering system, steering wheel, pedals, alignment specifications, tire rotation, and wheel hub maintenance.
Body Chassis:
Frame, body panels, doors, door hinges, door panels, dashboard, glovebox, center console, interior lighting, trim components, bumpers (front and rear), fenders, hood, grilles, mud guards, mud flaps, emblems, and fuel cap/door.
Cooling Heating:
Radiator, radiator fan, oil radiator/cooling, coolant hoses, fan shroud, and heating system components.
Oil changes, transmission fluid changes, routine fluid changes, spark plug replacement, air filter replacement, fuel filter replacement, brake fluid changes, tire rotation, and general lubrication.
Repair Procedures:
Complete engine overhaul, transmission repair, brake system repair, suspension rebuilds, electrical system troubleshooting, body panel replacement, and component-level repairs.
Diagnostics Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable to the model's diagnostic system), troubleshooting electrical gremlins, and pinpointing mechanical failures.
Assembly Disassembly:
Step-by-step instructions for disassembling and reassembling major vehicle components and systems.
Technical Depth
Level Of Detail:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures.
Special Tools:
Likely specifies necessary special tools for specific repair procedures, such as rotor pullers or specialized wrenches.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (implied by PDF format, but actual OCR quality may vary)
Print Quality
Printability:
Yes
Zoom Functionality:
Yes
Manual Quality:
Factory
Binding Type
Type:
Digital (PDF Download)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, SOHC, V-twin (for both 700 and 800 EFI models)
Displacement 700:
683 cc (approx.)
Displacement 800:
779 cc (approx.)
Performance
Horsepower 700:
Estimated 50-55 HP (specific factory figures vary)
Horsepower 800:
Estimated 55-60 HP (specific factory figures vary)
Torque:
Torque figures are substantial for off-road use, detail within manual.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Features
Cooling System:
Liquid-cooled with electric fan and auxiliary oil cooler.
🔧 Transmission
Standard
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Optional
Drive Modes:
2WD/4WD selector, often with ADC (Active Descent Control) on certain models.
Features
Gear Reduction:
High and Low gear ranges, Reverse.
Fluid Specifications
Transmission Fluid:
Specific Polaris AGL synthetic gearcase lubricant or equivalent recommended; manual will detail exact part number.
📐 Dimensions
Exterior
Length:
Varies slightly by model, typically around 83 inches (210.8 cm).
Width:
Typically around 46 inches (116.8 cm).
Height:
Typically around 47 inches (119.4 cm).
Weights
Dry Weight:
Around 650-700 lbs (295-317 kg), depending on exact model and configuration.
Towing Capacity:
Typically rated at 1,500 lbs (680 kg).
Rack Capacity:
Front: ~200 lbs (90 kg), Rear: ~400 lbs (181 kg) (check manual for exact figures).
🛡️ Safety Features
Ratings
Atv Safety:
ATVs are inherently less stable than other vehicles; safe operation guidelines are critical and detailed in the owner's manual, with this service manual providing mechanical safety checks.
Active Features
Braking System:
Hydraulic disc brakes on all wheels, often with engine braking assist.
Stability Control:
Not typically present in this era of ATVs; emphasis on rider skill and terrain awareness.
Passive Features
Lighting:
Dual headlights, brake lights, taillights.
Rollover Protection:
No integrated rollover protection. Emphasizes proper rider technique and use of safety gear.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems (e.g., GPS, Bluetooth) on this model year.
Driver Assistance
Features:
Active Descent Control (ADC) on some models for controlled descents. Engine braking within the PVT system.
Connectivity
Features:
No onboard connectivity features. Communication is primarily through the vehicle's mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 100 hours or 6 months, whichever comes first; refer to manual for exact interval and conditions.
Transmission Fluid Change:
Typically every 100 hours or annually; refer to manual for exact interval.
Spark Plug Replacement:
Recommended every 12 months or 200 hours; manual will specify exact plug type and gap.
Air Filter Maintenance:
Frequent checks and cleaning recommended, especially in dusty conditions; replacement interval will be specified.
Fluid Specifications
Engine Oil:
Polaris PS-4 5W-50 synthetic engine oil (or equivalent as specified in manual). Capacity approximately 2.5 quarts (2.4 liters).
Coolant:
Polaris Premium 2-Stroke TC-W3 outboard motor oil (for pre-mix models, though these are EFI) or appropriate antifreeze mixture for liquid-cooled systems. Manual will specify coolant type and capacity.
Known Issues
Common Problems:
Potential for starter solenoid failure, some charging system issues, and wear on suspension components due to heavy use. EFI systems generally robust but require clean fuel.
Maintenance Tips:
Regular cleaning of radiators and air intakes is crucial for performance. Inspecting all fasteners for tightness after each ride is recommended.
📚 Vehicle History
Brand Heritage
Polarishistory:
Polaris Industries is a long-standing American manufacturer known for its innovation in powersports vehicles, including ATVs, snowmobiles, and motorcycles.
Model Evolution
Sportsmanlineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, capability, and utility features, evolving through various engine sizes and configurations.
Production
Manufacturing Location:
Primarily manufactured in the United States by Polaris Industries.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2007 model may not be readily available, the Polaris Sportsman line has consistently received positive reviews and industry recognition for its performance and utility in the ATV market.
Ratings
Consumer Reviews:
Generally well-regarded for its power, comfort, and off-road capability, though maintenance can be extensive.
Certifications
Regulatory Compliance:
Compliant with relevant safety and emissions standards for ATVs in its production year and markets.
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