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Porsche 997.1 Carrera 2 Carrera 4 Carrera S Cabriolet 2004-2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Chassis Code: 997 Generation: 997.1 Model Variants Covered: Carrera 2, Carrera 4, Carrera S, Cabriolet Production Years Covered: 2004-2009 👋 Introduction Market Position Positioning: High-performance sports car, representing a significant evolution of the iconic Porsche 911 lineage. Competitive Analysis Competitors 997 Era: Ferrari F430, Lamborghini Gallardo, Aston Martin Vantage, Chevrolet Corvette C6. Key Features Design Philosophy: Continued refinement of the rear-engine, rear-wheel-drive (or all-wheel-drive) formula with enhanced aerodynamics, chassis dynamics, and interior comfort. Manual Value Proposition: Provides professional-level repair and maintenance information for owners seeking to maintain their Porsche 997.1, saving on dealership service costs. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop, Troubleshooting Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but typical for comprehensive workshop manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and common practice for automotive manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine teardown and reassembly, lubrication system, cooling system, fuel system, intake and exhaust systems, engine diagnostics, timing components, cylinder heads, pistons, crankshafts, camshafts. Engine Management: Engine control unit (ECU) operation, sensors, actuators, ignition system, emission control systems, diagnostic trouble codes (DTCs) and troubleshooting. Transmission: Manual (G97) and Tiptronic (Tiptronic S) transmission overhaul, clutch system, gearbox operation, torque converter, shift mechanisms, transmission control unit (TCM) and diagnostics. Drivetrain: All-wheel drive (Carrera 4) system, differentials (front, center, rear), driveshafts, CV joints, wheel bearings. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, sway bars, power steering system, wheel alignment specifications. Brakes: Brake system components (discs, calipers, pads), hydraulic system, ABS (Anti-lock Braking System), PSM (Porsche Stability Management), brake bleeding procedures, parking brake. Electrical System: Battery, charging system, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams for all vehicle circuits. Body: Body panel removal and installation, doors, hood, trunk, bumpers, convertible top operation and repair, corrosion protection, glass replacement. Interior: Dashboard removal, seat removal and installation, interior trim, airbags, seat belts, climate control system, infotainment system. HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant handling and charging. Safety Systems: Airbag system operation, seat belt pre-tensioners, SRS (Supplemental Restraint System) diagnostics. Procedures Included General Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks and top-ups, tire rotation and pressure checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, identifying root causes of malfunctions. Repair Procedures: Step-by-step instructions for component replacement, assembly, and adjustment for all major vehicle systems. Diagnostic Procedures: Using diagnostic tools (e.g., Porsche's PIWIS system, or generic OBD-II scanners), interpreting data streams, performing active tests. Electrical Diagnostics: Tracing electrical faults using wiring diagrams, testing components, checking continuity and resistance. Engine Rebuilding: Complete instructions for engine disassembly, inspection, measurement, and reassembly of all internal components. Transmission Overhaul: Detailed steps for disassembling, inspecting, and reassembling the manual and Tiptronic transmissions. Suspension And Steering Repair: Replacement of suspension arms, bushings, shock absorbers, and steering components. Brake System Repair: Pad and rotor replacement, caliper service, brake line replacement, bleeding procedures. Convertible Top Repair: Troubleshooting and repair of the hydraulic and mechanical systems for the retractable roof. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete overhauls and advanced diagnostics. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) - universally compatible with computers, tablets, and smartphones. Print Quality Printability: Printable - allows users to print individual pages or the entire manual. Binding Type Binding: N/A (Digital Download - PDF format) Paper Type Paper Quality: N/A (Digital Download - PDF format) Licensing Usage Rights: Lifetime usage on unlimited devices, no expiry dates, no renewal fees. Compatibility Operating Systems: Compatible with all Windows and MAC computers. ⚙️ Engine Specifications Primary Engine Engine Code Carrera 2 4: MA1.01 (M97.01) Engine Type Carrera 2 4: 3.6L Naturally Aspirated Flat-6 (Boxer) Horsepower Carrera 2 4: 325 hp (239 kW) @ 6800 rpm Torque Carrera 2 4: 273 lb-ft (370 Nm) @ 4250 rpm Engine Code Carrera S: MA1.02 (M97.01S) Engine Type Carrera S: 3.8L Naturally Aspirated Flat-6 (Boxer) Horsepower Carrera S: 355 hp (261 kW) @ 6600 rpm Torque Carrera S: 295 lb-ft (400 Nm) @ 4600 rpm Fuel System Fuel System: Direct Fuel Injection (DFI) for 997.2 onwards, but 997.1 utilizes multi-port fuel injection (MPI). Valvetrain Valvetrain: DOHC (Double Overhead Camshafts), 4 valves per cylinder with VarioCam Plus (variable valve timing and lift). 🔧 Transmission Standard Standard Transmission: 6-speed Manual (G97) Optional Optional Transmission: 5-speed Tiptronic S Automatic Features Clutch Type Manual: Dry single-plate clutch Tiptronic Features: Steering wheel shift buttons or console shifter, manual override capability. 📐 Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1310 mm (51.6 in) (Coupe) Wheelbase: 2350 mm (92.5 in) Weights Curb Weight Carrera 2: Approx....
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SKU: 456398
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Porsche 997.1 Carrera 2 Carrera 4 Carrera S Cabriolet 2004-2009 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 Carrera
Chassis Code:
997
Generation:
997.1
Model Variants Covered:
Carrera 2, Carrera 4, Carrera S, Cabriolet
Production Years Covered:
2004-2009
👋 Introduction
Market Position
Positioning:
High-performance sports car, representing a significant evolution of the iconic Porsche 911 lineage.
Competitive Analysis
Competitors 997 Era:
Ferrari F430, Lamborghini Gallardo, Aston Martin Vantage, Chevrolet Corvette C6.
Key Features
Design Philosophy:
Continued refinement of the rear-engine, rear-wheel-drive (or all-wheel-drive) formula with enhanced aerodynamics, chassis dynamics, and interior comfort.
Manual Value Proposition:
Provides professional-level repair and maintenance information for owners seeking to maintain their Porsche 997.1, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop, Troubleshooting
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but typical for comprehensive workshop manuals)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and common practice for automotive manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine teardown and reassembly, lubrication system, cooling system, fuel system, intake and exhaust systems, engine diagnostics, timing components, cylinder heads, pistons, crankshafts, camshafts.
Engine Management:
Engine control unit (ECU) operation, sensors, actuators, ignition system, emission control systems, diagnostic trouble codes (DTCs) and troubleshooting.
Transmission:
Manual (G97) and Tiptronic (Tiptronic S) transmission overhaul, clutch system, gearbox operation, torque converter, shift mechanisms, transmission control unit (TCM) and diagnostics.
Drivetrain:
All-wheel drive (Carrera 4) system, differentials (front, center, rear), driveshafts, CV joints, wheel bearings.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, sway bars, power steering system, wheel alignment specifications.
Brakes:
Brake system components (discs, calipers, pads), hydraulic system, ABS (Anti-lock Braking System), PSM (Porsche Stability Management), brake bleeding procedures, parking brake.
Electrical System:
Battery, charging system, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams for all vehicle circuits.
Body:
Body panel removal and installation, doors, hood, trunk, bumpers, convertible top operation and repair, corrosion protection, glass replacement.
Interior:
Dashboard removal, seat removal and installation, interior trim, airbags, seat belts, climate control system, infotainment system.
HVAC:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant handling and charging.
Safety Systems:
Airbag system operation, seat belt pre-tensioners, SRS (Supplemental Restraint System) diagnostics.
Procedures Included
General Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks and top-ups, tire rotation and pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, identifying root causes of malfunctions.
Repair Procedures:
Step-by-step instructions for component replacement, assembly, and adjustment for all major vehicle systems.
Diagnostic Procedures:
Using diagnostic tools (e.g., Porsche's PIWIS system, or generic OBD-II scanners), interpreting data streams, performing active tests.
Electrical Diagnostics:
Tracing electrical faults using wiring diagrams, testing components, checking continuity and resistance.
Engine Rebuilding:
Complete instructions for engine disassembly, inspection, measurement, and reassembly of all internal components.
Transmission Overhaul:
Detailed steps for disassembling, inspecting, and reassembling the manual and Tiptronic transmissions.
Suspension And Steering Repair:
Replacement of suspension arms, bushings, shock absorbers, and steering components.
Brake System Repair:
Pad and rotor replacement, caliper service, brake line replacement, bleeding procedures.
Convertible Top Repair:
Troubleshooting and repair of the hydraulic and mechanical systems for the retractable roof.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) - universally compatible with computers, tablets, and smartphones.
Print Quality
Printability:
Printable - allows users to print individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download - PDF format)
Paper Type
Paper Quality:
N/A (Digital Download - PDF format)
Licensing
Usage Rights:
Lifetime usage on unlimited devices, no expiry dates, no renewal fees.
Compatibility
Operating Systems:
Compatible with all Windows and MAC computers.
⚙️ Engine Specifications
Primary Engine
Engine Code Carrera 2 4:
MA1.01 (M97.01)
Engine Type Carrera 2 4:
3.6L Naturally Aspirated Flat-6 (Boxer)
Horsepower Carrera 2 4:
325 hp (239 kW) @ 6800 rpm
Torque Carrera 2 4:
273 lb-ft (370 Nm) @ 4250 rpm
Engine Code Carrera S:
MA1.02 (M97.01S)
Engine Type Carrera S:
3.8L Naturally Aspirated Flat-6 (Boxer)
Horsepower Carrera S:
355 hp (261 kW) @ 6600 rpm
Torque Carrera S:
295 lb-ft (400 Nm) @ 4600 rpm
Fuel System
Fuel System:
Direct Fuel Injection (DFI) for 997.2 onwards, but 997.1 utilizes multi-port fuel injection (MPI).
Valvetrain
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder with VarioCam Plus (variable valve timing and lift).
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual (G97)
Optional
Optional Transmission:
5-speed Tiptronic S Automatic
Features
Clutch Type Manual:
Dry single-plate clutch
Tiptronic Features:
Steering wheel shift buttons or console shifter, manual override capability.
📐 Dimensions
Exterior
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1310 mm (51.6 in) (Coupe)
Wheelbase:
2350 mm (92.5 in)
Weights
Curb Weight Carrera 2:
Approx. 1450 kg (3197 lbs)
Curb Weight Carrera 4:
Approx. 1530 kg (3373 lbs)
Curb Weight Carrera S:
Approx. 1470 kg (3241 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally excellent safety ratings from various automotive safety organizations due to advanced structural design and safety features.
Active Features
Active Safety:
ABS (Anti-lock Braking System), PSM (Porsche Stability Management) with traction control and stability functions, optional PCCB (Porsche Ceramic Composite Brakes).
Passive Features
Passive Safety:
Multi-stage front airbags, side airbags, head airbags, three-point inertia-reel seat belts with belt pretensioners, reinforced chassis structure, rollover protection (for Cabriolet).
💡 Technology Features
Infotainment
Infotainment System:
Porsche Communication Management (PCM) 2.1 with integrated GPS navigation, CD player, radio, and optional Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
PSM (Porsche Stability Management) is the primary driver assistance system, offering advanced traction and stability control. Optional features like front and rear parking sensors.
Connectivity
Connectivity Options:
Optional Bluetooth interface for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Minor Service:
Typically every 10,000 miles or 1 year, whichever comes first. Includes oil and filter change, basic checks.
Major Service:
Typically every 20,000 miles or 2 years. Includes minor service items plus spark plugs, air filters, cabin filters, brake fluid flush.
Fluid Specifications
Engine Oil:
Porsche A40 approved synthetic oil (e.g., Mobil 1 0W-40 or equivalent).
Engine Oil Capacity:
Approx. 8.5 liters (8.9 US quarts) for 3.6L, 9.0 liters (9.5 US quarts) for 3.8L.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid.
Coolant:
Porsche G48 coolant (ethylene glycol based).
Transmission Fluid Manual:
API GL-4 or GL-5 SAE 75W-90 or 75W-80 synthetic gear oil.
Transmission Fluid Tiptronic:
Porsche ATF (Automatic Transmission Fluid) specification.
Known Issues
Intermediate Shaft Bearing:
While more prevalent in the M96 engine of the 996, the M97 engine in the 997.1 can still be susceptible to IMS bearing failure, though less commonly. Regular oil analysis is recommended.
Rear Main Seal:
Potential for rear main seal (RMS) leaks, often requiring transmission removal for replacement.
Oil Separator:
Cracked oil separator (PCV system) can lead to vacuum leaks and rough idling.
Cooling System:
Leaks from coolant pipes or radiators can occur.
Convertible Top Hydraulics:
Potential for hydraulic leaks or pump failure in Cabriolet models.
📚 Vehicle History
Brand Heritage
Heritage:
The Porsche 911 is a legendary sports car with a continuous production history dating back to 1963, renowned for its engineering, performance, and driving dynamics.
Model Evolution
997 Generation Introduction:
The 997 generation was introduced for the 2005 model year, representing a significant aesthetic and technological update over the 996 generation, with a return to more traditional 911 styling cues.
997.1 Vs 997.2:
The 997.1 is the first iteration, characterized by its naturally aspirated engines and 5-speed Tiptronic. The 997.2 (2009 onwards) introduced direct fuel injection (DFI) and a PDK dual-clutch transmission.
Production
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The 997 generation, in its various forms, consistently received accolades from automotive publications for its performance, handling, and overall driving experience.
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