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Porsche 997 2004-2009 Factory WORKShop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera (997.1) Model Variant: Carrera 2, Carrera 4, Carrera S, Carrera 4S, Targa 4, Turbo, GT2, GT3, GT3 RS, Cabriolet Codes Chassis Code: 997 Generation: 997.1 Production Period Model Years Covered: 2004-2009 👋 Introduction Market Position Positioning: The Porsche 997.1 represented a significant evolution of the iconic 911, blending classic design with modern technology and enhanced performance, targeting the luxury sports car market. Competitive Analysis Competitors: Competed with high-performance sports cars like the Ferrari 430, Lamborghini Gallardo, Aston Martin V8 Vantage, and Chevrolet Corvette Z06. Key Features Design: Rounder headlights than the 996, updated interior, and improved aerodynamics. Available in various body styles including Coupe, Cabriolet, and Targa. Performance: Renowned for its engaging driving dynamics, precise handling, and powerful flat-six engines. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Porsche 997.1 models. Excluded Coverage: Porsche 997.2 (Generation 2) models. Manual Type Type: Factory Service Workshop Manual Purpose: Dealer technician level repair and maintenance. Language Language: English Format File Format: PDF Compatibility: Windows (95/98/ME/XP/Vista/7), Linux, MAC 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of all engine mechanical systems, including disassembly, assembly, timing, and diagnostics. Engine Electrical: Comprehensive engine electrical diagnostics, wiring diagrams, component testing, and ECU troubleshooting. Emission Control: Emission control system components, diagnostics, and repair procedures, including OBD-II. Fuel System: Fuel delivery, injection, fuel pump, fuel filter, and evaporative emission control system repair. Clutch System: Clutch operation, hydraulic system, clutch disc, pressure plate, and release bearing service. Manual Transaxle: Detailed service and repair procedures for manual transaxle systems, including gear ratios and internal components. Automatic Transaxle: Comprehensive service and repair for automatic transaxle systems, including torque converter and electronic controls. Driveshaft Axle: Driveshaft, CV joints, and axle shaft inspection, service, and replacement. Suspension System: Front and rear suspension components, alignment, shock absorbers, springs, and control arms. Steering System: Power steering system, steering rack, tie rods, and steering column service and repair. Restraint System: Airbag system, seat belts, and SRS component service and diagnostics. Brake System: Brake hydraulics, ABS, PSM, brake pads, rotors, calipers, and bleeding procedures. Body Interior Exterior: Body panels, doors, hoods, bumpers, trim, upholstery, and interior component service. Body Electrical: Lighting, power windows, mirrors, locks, and interior electronics wiring and troubleshooting. HVAC: Heating, ventilation, and air conditioning system components, refrigerant, and diagnostics. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, belt replacements, spark plug service, brake pad/rotor replacement. Diagnostics: Troubleshooting guides, fault code interpretation, component testing, and wiring diagram analysis. Repair: Engine rebuilding, transmission overhaul, suspension component replacement, brake system repair, bodywork repair, electrical component replacement. Installation: Replacement of major components and sub-assemblies. Technical Depth Depth: Extremely comprehensive, covering everything from routine maintenance to complete vehicle overhauls and component rebuilding. Target Audience: Professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Likely searchable text within the PDF for keywords. Print Quality Quality: Digital format allows for high-resolution printing of individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Engine Type Details Carrera: 3.6L (3596 cc) - 325 hp @ 6800 rpm, 271 lb-ft @ 4250 rpm Carrera S: 3.8L (3824 cc) - 355 hp @ 6600 rpm, 295 lb-ft @ 4600 rpm Gt3: 3.6L (3600 cc) - 415 hp @ 7600 rpm, 300 lb-ft @ 5500 rpm Turbo: 3.6L (3600 cc) Twin-Turbocharged - 480 hp @ 6000 rpm, 505 lb-ft @ 1950 rpm (with overboost) Gt2: 3.6L (3600 cc) Twin-Turbocharged - 530 hp @ 6500 rpm, 505 lb-ft @ 2200 rpm (with overboost) Performance Bore X Stroke: Varies by model (e.g., Carrera: 96.0 mm x 82.7 mm) Compression Ratio: Varies by model (e.g., Carrera: 11.8:1) Fuel System Injection: Multi-point Fuel Injection (MPI) with electronic throttle control. Fuel Type: Premium Unleaded Gasoline (91+ octane recommended). 🔧 Transmission Standard Standard Transmission: 6-Speed Manual Transaxle (G97 family) Optional Optional Transmission: 5-Speed Tiptronic S Automatic Transaxle with paddle shifters. Features AWD Availability: Available on Carrera 4 and Carrera 4S models. Limited Slip Differential: Optional on RWD models, standard on some performance variants like GT3, GT2. 📐 Dimensions Exterior Length: Approx. 4427 mm (Coupe/Cabriolet) Width: Approx. 1801 mm (Excluding mirrors) Height: Approx. 1300 mm (Coupe) Wheelbase: Approx. 2350 mm Weights Curb Weight: Varies by model and options (e.g., Carrera ~1450 kg) Gross Vehicle Weight Rating: Varies by model. 🛡️ Safety Features Ratings Crash Test Data: While specific NHTSA/IIHS ratings for the 997.1 are not readily available for all years/variants, Porsche is known for robust safety engineering. The manual will cover safety systems diagnostics. Active Features Active Safety: Porsche Stability Management (PSM), Anti-lock Braking System (ABS), Traction Control (ASR). Passive Features Passive Safety: Advanced airbag system (front, side, head airbags),...
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Porsche 997 2004-2009 Factory WORKShop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 Carrera (997.1)
Model Variant:
Carrera 2, Carrera 4, Carrera S, Carrera 4S, Targa 4, Turbo, GT2, GT3, GT3 RS, Cabriolet
Codes
Chassis Code:
997
Generation:
997.1
Production Period
Model Years Covered:
2004-2009
👋 Introduction
Market Position
Positioning:
The Porsche 997.1 represented a significant evolution of the iconic 911, blending classic design with modern technology and enhanced performance, targeting the luxury sports car market.
Competitive Analysis
Competitors:
Competed with high-performance sports cars like the Ferrari 430, Lamborghini Gallardo, Aston Martin V8 Vantage, and Chevrolet Corvette Z06.
Key Features
Design:
Rounder headlights than the 996, updated interior, and improved aerodynamics. Available in various body styles including Coupe, Cabriolet, and Targa.
Performance:
Renowned for its engaging driving dynamics, precise handling, and powerful flat-six engines.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Porsche 997.1 models.
Excluded Coverage:
Porsche 997.2 (Generation 2) models.
Manual Type
Type:
Factory Service Workshop Manual
Purpose:
Dealer technician level repair and maintenance.
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows (95/98/ME/XP/Vista/7), Linux, MAC
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of all engine mechanical systems, including disassembly, assembly, timing, and diagnostics.
Engine Electrical:
Comprehensive engine electrical diagnostics, wiring diagrams, component testing, and ECU troubleshooting.
Emission Control:
Emission control system components, diagnostics, and repair procedures, including OBD-II.
Fuel System:
Fuel delivery, injection, fuel pump, fuel filter, and evaporative emission control system repair.
Clutch System:
Clutch operation, hydraulic system, clutch disc, pressure plate, and release bearing service.
Manual Transaxle:
Detailed service and repair procedures for manual transaxle systems, including gear ratios and internal components.
Automatic Transaxle:
Comprehensive service and repair for automatic transaxle systems, including torque converter and electronic controls.
Driveshaft Axle:
Driveshaft, CV joints, and axle shaft inspection, service, and replacement.
Suspension System:
Front and rear suspension components, alignment, shock absorbers, springs, and control arms.
Steering System:
Power steering system, steering rack, tie rods, and steering column service and repair.
Restraint System:
Airbag system, seat belts, and SRS component service and diagnostics.
Brake System:
Brake hydraulics, ABS, PSM, brake pads, rotors, calipers, and bleeding procedures.
Body Interior Exterior:
Body panels, doors, hoods, bumpers, trim, upholstery, and interior component service.
Body Electrical:
Lighting, power windows, mirrors, locks, and interior electronics wiring and troubleshooting.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, and diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt replacements, spark plug service, brake pad/rotor replacement.
Diagnostics:
Troubleshooting guides, fault code interpretation, component testing, and wiring diagram analysis.
Repair:
Engine rebuilding, transmission overhaul, suspension component replacement, brake system repair, bodywork repair, electrical component replacement.
Installation:
Replacement of major components and sub-assemblies.
Technical Depth
Depth:
Extremely comprehensive, covering everything from routine maintenance to complete vehicle overhauls and component rebuilding.
Target Audience:
Professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Likely searchable text within the PDF for keywords.
Print Quality
Quality:
Digital format allows for high-resolution printing of individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Engine Type Details
Carrera:
3.6L (3596 cc) - 325 hp @ 6800 rpm, 271 lb-ft @ 4250 rpm
Carrera S:
3.8L (3824 cc) - 355 hp @ 6600 rpm, 295 lb-ft @ 4600 rpm
Gt3:
3.6L (3600 cc) - 415 hp @ 7600 rpm, 300 lb-ft @ 5500 rpm
Turbo:
3.6L (3600 cc) Twin-Turbocharged - 480 hp @ 6000 rpm, 505 lb-ft @ 1950 rpm (with overboost)
Gt2:
3.6L (3600 cc) Twin-Turbocharged - 530 hp @ 6500 rpm, 505 lb-ft @ 2200 rpm (with overboost)
Performance
Bore X Stroke:
Varies by model (e.g., Carrera: 96.0 mm x 82.7 mm)
Compression Ratio:
Varies by model (e.g., Carrera: 11.8:1)
Fuel System
Injection:
Multi-point Fuel Injection (MPI) with electronic throttle control.
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended).
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual Transaxle (G97 family)
Optional
Optional Transmission:
5-Speed Tiptronic S Automatic Transaxle with paddle shifters.
Features
AWD Availability:
Available on Carrera 4 and Carrera 4S models.
Limited Slip Differential:
Optional on RWD models, standard on some performance variants like GT3, GT2.
📐 Dimensions
Exterior
Length:
Approx. 4427 mm (Coupe/Cabriolet)
Width:
Approx. 1801 mm (Excluding mirrors)
Height:
Approx. 1300 mm (Coupe)
Wheelbase:
Approx. 2350 mm
Weights
Curb Weight:
Varies by model and options (e.g., Carrera ~1450 kg)
Gross Vehicle Weight Rating:
Varies by model.
🛡️ Safety Features
Ratings
Crash Test Data:
While specific NHTSA/IIHS ratings for the 997.1 are not readily available for all years/variants, Porsche is known for robust safety engineering. The manual will cover safety systems diagnostics.
Active Features
Active Safety:
Porsche Stability Management (PSM), Anti-lock Braking System (ABS), Traction Control (ASR).
Passive Features
Passive Safety:
Advanced airbag system (front, side, head airbags), three-point seat belts with pretensioners, reinforced chassis.
💡 Technology Features
Infotainment
Infotainment System:
PCM (Porsche Communication Management) with navigation, CD player, AM/FM radio. Bose or Bose Surround Sound system optional.
Connectivity:
Optional Bluetooth connectivity, CD changer, and universal audio interface.
Driver Assistance
Driver Assistance:
ParkAssist (parking sensors), cruise control. More advanced systems became prevalent in the 997.2 generation.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 miles or 1 year, whichever comes first. Consult manual for specific model/engine.
Major Service:
Intervals for spark plugs, filters, and fluid changes (e.g., coolant, brake fluid) are detailed in the manual, often around 30,000-60,000 miles.
Fluid Specifications
Engine Oil:
Porsche A40 or equivalent synthetic oil (e.g., Mobil 1 0W-40, Castrol EDGE Professional 0W-40). Capacity: ~8.5 liters (9 US quarts).
Coolant:
Porsche approved G48 coolant or equivalent (e.g., Pentofrost++).
Brake Fluid:
DOT 4 or Porsche spec brake fluid.
Transmission Fluid:
Specific synthetic gear oil for manual and automatic transmissions (refer to manual for exact specifications and capacities).
Known Issues
Common Issues:
Potential IMS bearing failure (on certain non-GT engines), rear main seal leaks, plastic coolant pipes (can be upgraded), PDK transmission issues (on later 997.2, but relevant for manual comparison), exhaust manifold studs, and accessory belt wear.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche has a long and storied history in motorsport and road car production, with the 911 being its flagship model since 1963, renowned for rear-engine performance and iconic design.
Model Evolution
Evolution From 996:
The 997.1 replaced the 996 generation, addressing criticisms of its predecessor with a return to classic 911 styling cues, particularly the headlights, and significant mechanical and interior refinements.
Production
Manufacturing Location:
Stuttgart, Germany
Production Numbers:
Significant global production volume, though specific numbers per variant vary.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The 997 generation, including the 997.1, consistently received accolades for performance, handling, and engineering from automotive publications like Car and Driver, Road & Track, and Top Gear.
Track Performance:
Models like the GT3 and GT2 RS were particularly lauded for their track capabilities.
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