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Porsche Cayman 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Year: 2006 Codes Chassis Code: 987 👋 Introduction Market Position Positioning: The Porsche Cayman (987 generation) represented Porsche's entry into the premium mid-engine sports car segment, directly competing with rivals like the Chevrolet Corvette and Aston Martin V8 Vantage, while offering a more accessible entry point to Porsche ownership compared to the 911. Competitive Analysis Competitors 2006: Chevrolet Corvette (C6), Aston Martin V8 Vantage, BMW Z4 M Coupe/Roadster, Audi TT. Key Features Design Philosophy: Mid-engine, rear-wheel-drive layout for optimal weight distribution and handling dynamics, characteristic Porsche build quality and performance focus. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service Repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for engine disassembly, assembly, inspection, and repair. Transmission Service Repair: Covers manual and optional automatic transmission servicing, overhaul, and diagnostics. Brake System: Comprehensive coverage including ABS, brake fluid service, pad/rotor replacement, and caliper overhaul. Electrical System: Includes detailed wiring diagrams, troubleshooting guides, and component testing. Suspension: Front and rear suspension component removal, installation, and alignment procedures. Steering: Power steering system diagnosis, fluid service, and component replacement. Cooling System: Radiator, water pump, thermostat, and coolant flush procedures. Fuel Injection: Detailed diagnostics and repair of the fuel injection system, including injectors and fuel pump. Fuel System: Fuel tank, lines, and filler neck service. Emission System: Components related to emissions control, including catalytic converters and evaporative emission systems. Heater Air Conditioner: HVAC system servicing, refrigerant handling, and component replacement. Engine Control System: ECM/ECU diagnostics, sensors, and actuators. Chassis Body: Frame, body panels, doors, and related hardware. Restraint System: Airbag system diagnostics and service, seat belt mechanisms. Interior: Trim, seating, and dashboard component removal and installation. Differential Drive: Rear differential service, fluid changes, and component inspection. Axle: Drive axles, CV joints, and related components. Procedures Included General Maintenance: Routine checks, fluid level adjustments, filter replacements. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Periodic Lubrication: Specific lubrication points and recommended lubricant types and intervals. Technical Depth Depth: Complete factory-level repair and diagnostic information suitable for both DIY and professional mechanics. 📊 Manual Specifications File Format Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Fully printable, allowing users to print entire manual or specific pages. Binding Type Digital Binding: Downloadable PDF, allowing for local storage or burning to CD-ROM. Paper Type Digital Storage Recommendation: User can save to hard drive or burn to CD-ROM. Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type Base Model: Naturally Aspirated Flat-Six (Boxer) Engine Code Base Model: M97.20 Displacement Base Model: 2.7 Liters (2687 cc) Horsepower Base Model: 245 hp @ 6400 rpm Torque Base Model: 273 Nm (201 lb-ft) @ 4600 rpm Performance Engine Type Cayman S: Naturally Aspirated Flat-Six (Boxer) Engine Code Cayman S: M97.21 Displacement Cayman S: 3.4 Liters (3387 cc) Horsepower Cayman S: 295 hp @ 7000 rpm Torque Cayman S: 340 Nm (251 lb-ft) @ 4750 rpm Fuel System Injection Type: Sequential Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type Base: 6-Speed Manual Transmission Type Cayman S: 6-Speed Manual Optional Transmission Type Optional: 5-Speed Tiptronic (Automatic with manual shift mode) Features Clutch Type: Dry single-plate clutch (manual) 📐 Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1301 mm (51.2 in) Weights Curb Weight Base: 1355 kg (2987 lbs) Curb Weight Cayman S: 1370 kg (3020 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for comparable models in the era) IIHS Side Impact: Good (for comparable models in the era) Active Features Electronic Stability Control: Porsche Stability Management (PSM) standard Traction Control: ASR (Anti-Slip Regulation) standard Passive Features Airbags: Driver and passenger front airbags, side airbags standard. Seatbelts: Pretensioner equipped seatbelts 💡 Technology Features Infotainment Audio System: Standard Porsche CD audio system with optional Bose surround sound or PCM (Porsche Communication Management) infotainment unit. Navigation: Optional PCM with integrated navigation system. Driver Assistance Parking Sensors: Optional ParkAssist system for front and rear parking sensors. Connectivity Bluetooth: Optional Bluetooth hands-free phone interface integrated with PCM. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 1 year (refer to manual for specific conditions). Major Service Interval: Around 30,000-60,000 miles, covering spark plugs, drive belts, and detailed inspections. Fluid Specifications Engine Oil Type: Porsche A40 or equivalent synthetic oil (e.g., Mobil 1 0W-40 or 5W-40). Coolant Type: Glysantin G48 or equivalent ethylene glycol-based coolant (typically blue or green). Brake Fluid Type: DOT 4 LV (Low Viscosity) brake fluid. Transmission Fluid Manual: Refer to manual for specific gear oil (e.g., Mobilube PTX 75W-90). Transmission Fluid Tiptronic: Porsche ATF or equivalent (e.g., Mobil ATF 3309). Known Issues Intermediate Shaft...
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SKU: 420117
Colecciones: ALL Porsche

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Etiquetas: 2006 Car Cars Cayman Porsche
Porsche Cayman 2006 Workshop Service Repair ManualPorsche Cayman 2006 Workshop Service Repair ManualPorsche Cayman 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Year:
2006
Codes
Chassis Code:
987
👋 Introduction
Market Position
Positioning:
The Porsche Cayman (987 generation) represented Porsche's entry into the premium mid-engine sports car segment, directly competing with rivals like the Chevrolet Corvette and Aston Martin V8 Vantage, while offering a more accessible entry point to Porsche ownership compared to the 911.
Competitive Analysis
Competitors 2006:
Chevrolet Corvette (C6), Aston Martin V8 Vantage, BMW Z4 M Coupe/Roadster, Audi TT.
Key Features
Design Philosophy:
Mid-engine, rear-wheel-drive layout for optimal weight distribution and handling dynamics, characteristic Porsche build quality and performance focus.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service Repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed procedures for engine disassembly, assembly, inspection, and repair.
Transmission Service Repair:
Covers manual and optional automatic transmission servicing, overhaul, and diagnostics.
Brake System:
Comprehensive coverage including ABS, brake fluid service, pad/rotor replacement, and caliper overhaul.
Electrical System:
Includes detailed wiring diagrams, troubleshooting guides, and component testing.
Suspension:
Front and rear suspension component removal, installation, and alignment procedures.
Steering:
Power steering system diagnosis, fluid service, and component replacement.
Cooling System:
Radiator, water pump, thermostat, and coolant flush procedures.
Fuel Injection:
Detailed diagnostics and repair of the fuel injection system, including injectors and fuel pump.
Fuel System:
Fuel tank, lines, and filler neck service.
Emission System:
Components related to emissions control, including catalytic converters and evaporative emission systems.
Heater Air Conditioner:
HVAC system servicing, refrigerant handling, and component replacement.
Engine Control System:
ECM/ECU diagnostics, sensors, and actuators.
Chassis Body:
Frame, body panels, doors, and related hardware.
Restraint System:
Airbag system diagnostics and service, seat belt mechanisms.
Interior:
Trim, seating, and dashboard component removal and installation.
Differential Drive:
Rear differential service, fluid changes, and component inspection.
Axle:
Drive axles, CV joints, and related components.
Procedures Included
General Maintenance:
Routine checks, fluid level adjustments, filter replacements.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Periodic Lubrication:
Specific lubrication points and recommended lubricant types and intervals.
Technical Depth
Depth:
Complete factory-level repair and diagnostic information suitable for both DIY and professional mechanics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Fully printable, allowing users to print entire manual or specific pages.
Binding Type
Digital Binding:
Downloadable PDF, allowing for local storage or burning to CD-ROM.
Paper Type
Digital Storage Recommendation:
User can save to hard drive or burn to CD-ROM.
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type Base Model:
Naturally Aspirated Flat-Six (Boxer)
Engine Code Base Model:
M97.20
Displacement Base Model:
2.7 Liters (2687 cc)
Horsepower Base Model:
245 hp @ 6400 rpm
Torque Base Model:
273 Nm (201 lb-ft) @ 4600 rpm
Performance
Engine Type Cayman S:
Naturally Aspirated Flat-Six (Boxer)
Engine Code Cayman S:
M97.21
Displacement Cayman S:
3.4 Liters (3387 cc)
Horsepower Cayman S:
295 hp @ 7000 rpm
Torque Cayman S:
340 Nm (251 lb-ft) @ 4750 rpm
Fuel System
Injection Type:
Sequential Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type Base:
6-Speed Manual
Transmission Type Cayman S:
6-Speed Manual
Optional
Transmission Type Optional:
5-Speed Tiptronic (Automatic with manual shift mode)
Features
Clutch Type:
Dry single-plate clutch (manual)
📐 Dimensions
Exterior
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1301 mm (51.2 in)
Weights
Curb Weight Base:
1355 kg (2987 lbs)
Curb Weight Cayman S:
1370 kg (3020 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for comparable models in the era)
IIHS Side Impact:
Good (for comparable models in the era)
Active Features
Electronic Stability Control:
Porsche Stability Management (PSM) standard
Traction Control:
ASR (Anti-Slip Regulation) standard
Passive Features
Airbags:
Driver and passenger front airbags, side airbags standard.
Seatbelts:
Pretensioner equipped seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard Porsche CD audio system with optional Bose surround sound or PCM (Porsche Communication Management) infotainment unit.
Navigation:
Optional PCM with integrated navigation system.
Driver Assistance
Parking Sensors:
Optional ParkAssist system for front and rear parking sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone interface integrated with PCM.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 1 year (refer to manual for specific conditions).
Major Service Interval:
Around 30,000-60,000 miles, covering spark plugs, drive belts, and detailed inspections.
Fluid Specifications
Engine Oil Type:
Porsche A40 or equivalent synthetic oil (e.g., Mobil 1 0W-40 or 5W-40).
Coolant Type:
Glysantin G48 or equivalent ethylene glycol-based coolant (typically blue or green).
Brake Fluid Type:
DOT 4 LV (Low Viscosity) brake fluid.
Transmission Fluid Manual:
Refer to manual for specific gear oil (e.g., Mobilube PTX 75W-90).
Transmission Fluid Tiptronic:
Porsche ATF or equivalent (e.g., Mobil ATF 3309).
Known Issues
Intermediate Shaft Bearing:
While more prevalent in later IMS failures, early models can still be susceptible. Manual covers inspection and potential remedies.
Rear Main Seal Leaks:
Potential for engine oil leaks from the rear main seal. Manual provides procedures for diagnosis and replacement.
Oil Sump Plate:
The low-mounted oil sump plate is prone to damage from road debris. Manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche has a long and storied history of producing high-performance sports cars, renowned for their engineering, racing pedigree, and distinctive design language.
Model Evolution
Cayman 987 Introduction:
The Porsche Cayman was introduced for the 2006 model year as the coupe variant of the popular Boxster convertible, offering a more rigid chassis and enhanced aerodynamic performance.
Production
Manufacturing Location:
The Cayman was manufactured at Porsche's plant in Leipzig, Germany.
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
The Cayman was frequently recognized by automotive publications like Car and Driver for its exceptional handling and performance.
Motortrend Performance Car Of The Year Contender:
The Cayman was a strong contender in various Performance Car of the Year awards during its production run.
Certifications
Iso Quality Standard:
Manufactured under strict ISO quality standards by Porsche AG.
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