Rover 25 MG ZR Streetwise Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Rover / MG Model: 25 / ZR / Streetwise Codes Platform Code: R3 (Rover 200 series predecessor) 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking detailed repair and maintenance guidance Competitive Analysis Value Proposition: Provides factory-level detail for cost-effective vehicle upkeep and repair, replacing expensive dealership services Key Features Illustrations: Hundreds of detailed photos and illustrations guiding procedures Instruction Style: Step-by-step instructions based on complete disassembly Completeness: 100% complete and intact documentation 📋 Manual Details Coverage Areas Vehicle Models Covered: Rover 25, MG ZR, MG Streetwise Vehicle Generations Covered: Facelift models and variants of the Rover 200 series lineage (primarily 1999 onwards) Page Count Estimated Page Count: Extensive (typically 1000+ pages for full factory manual) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, ignition system, cooling system, exhaust system Transmission: Manual and Automatic transmission overhaul, clutch operation, driveline components Chassis Suspension: Front and rear suspension systems, steering system, wheel alignment Brakes: Brake system components (discs, pads, calipers, lines), ABS system diagnostics Electrical Systems: Wiring diagrams, lighting, instrumentation, power windows, central locking, ECU diagnostics Bodywork: Body panel repair, interior trim removal, glass replacement, sealing Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid level checks, spark plug replacement Repair: Engine component replacement, gearbox rebuilds, suspension arm replacement, brake caliper overhaul, starter motor replacement Diagnostics: Troubleshooting guides, fault code interpretation, component testing procedures Special Tools: Identification and usage of required special tools for specific procedures Technical Depth Depth: Comprehensive, from routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics 📊 Manual Specifications File Format Quality: High-resolution, clear text and images for readability Searchability: Likely text-searchable (depending on PDF conversion quality) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Codes Common: K-Series (e.g., K1.4, K1.6, K1.8, K1.8 VVC) petrol engines Diesel Engines Common: L-Series (e.g., L-Series 2.0) diesel engines Performance K16 Engine Power: Typically 75-113 hp (depending on variant, e.g., K16, K16 VVC) K18 Vvc Engine Power: Approximately 145 hp (MG ZR 160) L Series Diesel Power: Typically 80-100 hp Fuel System Fuel Injection: Multi-point fuel injection (MPI) for petrol engines Diesel Injection: Direct injection (DI) or Indirect Injection (IDI) depending on L-Series variant 🔧 Transmission Standard Manual Transmission Types: PG1 (5-speed manual) or R65 (5-speed manual, often on lower power models) Optional Automatic Transmission Types: 4-speed automatic (typically on Rover 25 variants) Features Clutch Type: Hydraulically operated diaphragm spring clutch 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door saloon (Rover 25), 5-door estate (Rover 25 Tourer) Wheelbase Approximate: 2500 mm Overall Length Approximate: 4000-4050 mm (depending on body style) Weights Kerb Weight Range: 1100 - 1250 kg (depending on engine and specification) 🛡️ Safety Features Ratings Euro Ncap Performance: Generally 3-star Euro NCAP rating for early models, with improvements in later facelift versions Active Features ABS: Anti-lock Braking System (ABS) often optional or standard on higher trims Traction Control: Traction Control System (TCS) available on some performance variants (MG ZR) Passive Features Airbags: Driver and passenger airbags, side airbags available on some models Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, with speaker systems often basic but upgradeable Instrumentation: Analogue gauges for speed, RPM, fuel, and temperature, with warning lights for various systems Driver Assistance Cruise Control: Optional on higher trim levels and specific engine variants Connectivity Parking Sensors: Rarely fitted as standard, more of an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 10,000 miles or 12 months, whichever comes first Oil Change Interval Diesel: Typically 8,000 miles or 12 months, whichever comes first Spark Plug Replacement K Series: Every 60,000 miles or 4 years (check specific engine variant) Timing Belt Replacement K Series: Every 96,000 miles or 6 years (critical item, interference engine) Timing Belt Replacement L Series Diesel: Every 72,000 miles or 5 years Fluid Specifications Engine Oil Petrol K Series: API SG/SH/SJ or ACEA A1/A2/A3, SAE 10W/40 or 10W/30 (check manual for climate suitability) Engine Oil Diesel L Series: API CG-4/CH-4 or ACEA B2/B3, SAE 15W/40 (check manual) Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, typically pink or orange (e.g., Rover/MG Coolant or equivalent specification) Brake Fluid Type: DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W/80 or 75W/90 (check manual for specific gearbox) Transmission Fluid Automatic: Dexron III or equivalent Known Issues K Series Hgf: Head Gasket Failure (HGF) is a well-documented common issue, particularly on earlier K-series engines, requiring proper gasket type and torque procedures for repair Cooling System Issues: Overheating due to radiator blockages, thermostat failure, or air locks in the...
1100 - 1250 kg (depending on engine and specification)
🛡️ Safety Features
Ratings
Euro Ncap Performance:
Generally 3-star Euro NCAP rating for early models, with improvements in later facelift versions
Active Features
ABS:
Anti-lock Braking System (ABS) often optional or standard on higher trims
Traction Control:
Traction Control System (TCS) available on some performance variants (MG ZR)
Passive Features
Airbags:
Driver and passenger airbags, side airbags available on some models
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with speaker systems often basic but upgradeable
Instrumentation:
Analogue gauges for speed, RPM, fuel, and temperature, with warning lights for various systems
Driver Assistance
Cruise Control:
Optional on higher trim levels and specific engine variants
Connectivity
Parking Sensors:
Rarely fitted as standard, more of an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 10,000 miles or 12 months, whichever comes first
Oil Change Interval Diesel:
Typically 8,000 miles or 12 months, whichever comes first
Spark Plug Replacement K Series:
Every 60,000 miles or 4 years (check specific engine variant)
Timing Belt Replacement K Series:
Every 96,000 miles or 6 years (critical item, interference engine)
Timing Belt Replacement L Series Diesel:
Every 72,000 miles or 5 years
Fluid Specifications
Engine Oil Petrol K Series:
API SG/SH/SJ or ACEA A1/A2/A3, SAE 10W/40 or 10W/30 (check manual for climate suitability)
Engine Oil Diesel L Series:
API CG-4/CH-4 or ACEA B2/B3, SAE 15W/40 (check manual)
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, typically pink or orange (e.g., Rover/MG Coolant or equivalent specification)
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W/80 or 75W/90 (check manual for specific gearbox)
Transmission Fluid Automatic:
Dexron III or equivalent
Known Issues
K Series Hgf:
Head Gasket Failure (HGF) is a well-documented common issue, particularly on earlier K-series engines, requiring proper gasket type and torque procedures for repair
Cooling System Issues:
Overheating due to radiator blockages, thermostat failure, or air locks in the cooling system
Electrical Gremlins:
Intermittent faults with electric windows, central locking, and alarm systems due to wiring loom issues or component failure
Rear Wheel Arch Corrosion:
Prone to rust, especially around the wheel arches and sills
📚 Vehicle History
Brand Heritage
Rover Context:
Successor to the Rover 200/25 series, representing the mainstream compact family car offering from Rover Group (later MG Rover Group)
Model Evolution
Mg Zr Development:
Performance-oriented variant of the Rover 25, developed by MG Sport & Racing, featuring sportier suspension, styling, and engine options
Streetwise Concept:
Crossover-styled variant of the Rover 25, featuring increased ride height, protective cladding, and a more rugged appearance
Often reviewed against competitors like Ford Focus, Vauxhall Astra, Volkswagen Golf. MG ZR lauded for its performance and handling relative to price point.
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