🏷️ Basic Information Identification Make: Rover / MG Model: 45 / ZS Product Type: Workshop Service Repair Manual Product Format: Downloadable Digital File Generation Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Codes: R65 (Rover 45), ZS (MG ZS) 👋 Introduction Market Position Target User: DIY enthusiasts, independent repair shops, and owners seeking to perform their own maintenance and repairs. Competitive Analysis Advantage: Provides significant cost savings compared to dealership servicing or professional repair costs by empowering users with expert knowledge. Key Features Ease Of Use: Features easy-to-follow, step-by-step instructions accompanied by clear pictures for all service and repair procedures. Delivery: Instant delivery via email upon payment confirmation. Ownership: Lifetime ownership of the downloaded manual, allowing for perpetual use and reference. 📋 Manual Details Coverage Areas General Coverage: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Page Count: Extensive (Full Workshop Manual Depth) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system Transmission: Manual and automatic transmission overhaul, clutch, driveline, driveshafts Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS) Body And Interior: Body construction, exterior panels, doors, windows, interior trim, seats, HVAC (heating, ventilation, and air conditioning) Electrical: Wiring diagrams, lighting, instrumentation, power accessories, engine management electronics, body control modules Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, symptom analysis, fault code interpretation (where applicable) Repair: Component removal, disassembly, inspection, repair, reassembly, and installation Overhaul: Engine rebuild, transmission overhaul, suspension component refurbishment Body Repair: Dent repair, panel replacement, rust prevention and repair Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Fully printable, allowing for single pages, chapters, or the entire manual to be printed. Binding Type Binding Description: N/A (Digital Download, User Prints) Paper Type Paper Description: N/A (Digital Download, User Prints on Own Paper) Accessibility Device Compatibility: Compatible with all PC & MAC computers, tablets, and smartphones. Software Requirements Required Software: Adobe Reader (free download available if not already installed). ⚙️ Engine Specifications Primary Engine Rover 45 Engine Options: 1.4L (K14) 16v, 1.6L (K16) 16v, 1.8L (K18) 16v, 2.0L (KV6) V6 24v, 2.0L TD (L-Series) Diesel Mg Zs Engine Options: 1.6L (K16) 16v, 1.8L (K18) 16v, 1.8L VVC (K18) 16v, 2.5L (KV6) V6 24v Performance Typical Horsepower Range: 80 HP (1.4L) to 180 HP (2.5L V6 / 1.8 VVC) Typical Torque Range: 114 Nm (1.4L) to 230 Nm (2.5L V6) Fuel System Fuel Delivery: Multi-point fuel injection (MPI), Electronic Fuel Injection (EFI) for diesel. Engine Management ECU Systems: Lucas/Visteon ECU systems, detailed diagnostic information for engine control units. Timing Timing Belt Or Chain: K-Series engines utilize a timing belt; V6 engines use a timing belt. L-Series diesel uses a timing belt. 🔧 Transmission Standard Rover 45 Std Trans: 5-speed manual transmission (PG1 / R65). Mg Zs Std Trans: 5-speed manual transmission (PG1). Optional Rover 45 Opt Trans: 4-speed automatic transmission (4HP22 / Jatco). Mg Zs Opt Trans: 5-speed manual transmission (PG1 - VVC models), 4-speed automatic transmission (4HP22 / Jatco). Features Clutch Type: Hydraulic actuated diaphragm clutch. Fluid Specs Automatic Transmission Fluid: Refer to specific sections for ATF type (e.g., ATF Dexron III or equivalent). Manual Transmission Fluid: Refer to specific sections for MTF type (e.g., API GL-4 SAE 75W-90). 📐 Dimensions Exterior Body Styles: 4-door Sedan (R65/ZS), 5-door Hatchback (45/ZS). Wheelbase: Approximately 2600 mm (102.4 inches). Weights Curb Weight Range: Approximately 1150 kg - 1400 kg (2535 lbs - 3086 lbs), depending on engine and body style. 🛡️ Safety Features Ratings Euro Ncap Rating: A mixed record, with early models receiving lower ratings. Specific tests varied by year and configuration. Active Features ABS: Anti-lock Braking System (ABS) often available as an option or standard on higher trims. Passive Features Airbags: Driver and passenger front airbags typically standard. Side airbags optional on some models. Seatbelts: Three-point inertia reel seatbelts with pre-tensioners (front seats). 💡 Technology Features Infotainment Audio System: Factory fitted CD/Radio systems. Manual covers basic diagnostics and speaker replacement. Driver Assistance Cruise Control: Available on some higher-spec models, manual details operation and troubleshooting. Connectivity Lighting Systems: Covers operation, bulb replacement, and troubleshooting for headlights, taillights, interior lighting, and fog lamps. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first. Refer to manual for specific engine types. Timing Belt Replacement: Crucial for K-Series and L-Series engines. Intervals vary but often around 60,000 to 80,000 miles or 5-7 years. Critical to check and replace. Fluid Specifications Engine Oil Spec: API SG/SH/SJ or ACEA A2/A3 rated oil, viscosity...