🏷️ Basic Information Identification Make: Rover Model: MG ZT Generation Production Years: 1999-2005 Codes Chassis Codes: RJ (Rover 75), ZT (MG ZT) 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, automotive technicians Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information for significant cost savings compared to professional servicing. Key Features Illustrative Content: Features detailed illustrations, diagrams, and pictures to guide procedures. Instruction Style: Step-by-step written instructions for clarity and accuracy. Accessibility: Electronic format allows selective printing, reducing waste and focusing on necessary tasks. 📋 Manual Details Coverage Areas Countries: Global (primarily UK and European markets) Page Count Total Pages: 1200+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel Delivery, Cooling, Exhaust, Clutch, Manual Gearbox, Automatic Gearbox, Driveshafts Chassis: Suspension, Steering, Brakes Electrical: Charging and Starting, Lighting, Security, Instruments, Wiring Harnesses Body & Interior: Doors, Exterior, Interior, Screens, Seats, Sunroof, Panels, Body, Heating, Ventilation, Air Conditioning, Wipers and Washers Engine Management & Emissions: Emission Control, Engine Management System, Fuel Delivery, Throttle Position, Idle Air Control, Engine Control Module, Inlet Air Control, Air Cleaner System, Intercooler System, Turbocharger System, Fuel Injector System Comfort & Convenience: Entertainment System, Navigation System, Telecommunication System Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements Diagnostics: Troubleshooting guides, fault code interpretation, component testing Repair: Step-by-step repair procedures for all major systems Overhaul: Component overhaul procedures (e.g., engine, gearbox, turbocharger) Adjustment: Adjustment procedures for brakes, clutch, suspension, etc. Installation: Installation procedures for accessories and components Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams. 📊 Manual Specifications File Format File Format Requirements: Requires Adobe Acrobat Reader File Compression: Delivered in ZIP format, requires extraction with WinZip or WinRAR Print Quality Print Ability: Printable pages for specific tasks Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) File Size Size: 41 MB ⚙️ Engine Specifications Primary Engine Engine 1: 2.0L M47R DOHC 16-Valve Turbocharged & Intercooled Diesel Engine 2: 1.8L K Series DOHC Inline-4 Petrol Engine 3: 1.8L K Series DOHC Inline-4 Turbocharged Petrol Engine 4: 2.0L V6 Petrol Engine 5: 2.5L V6 Petrol Performance Engine 1 Performance Details: Specific power, torque, and fuel economy figures for the M47R engine are detailed within the manual. Engine 2 Performance Details: K Series 1.8L performance variants (NA and Turbo) covered, including power and torque outputs. Engine 4 Performance Details: 2.0L V6 specifications, including output figures and characteristics. Engine 5 Performance Details: 2.5L V6 specifications, including higher output variants often found in performance models. Fuel System Fuel Type Diesel: Diesel (for M47R engine) Fuel Type Petrol: Unleaded Petrol (for K Series and V6 engines) 🔧 Transmission Standard Transmission 1: Getrag 283 5-Speed Manual Optional Transmission 2: Jatco FPO 5-Speed Automatic Features Manual Gearbox Features: Details on clutch actuation, gear selection mechanisms, and driveline components. Automatic Gearbox Features: Information on torque converter operation, electronic control, and fluid management. 📐 Dimensions Exterior Rover 75 Dimensions: Length: ~4745mm, Width: ~1770mm, Height: ~1400mm (approximate, varies by model) Mg Zt Dimensions: Length: ~4745mm, Width: ~1770mm, Height: ~1400mm (approximate, similar to Rover 75) Weights Kerb Weight Range: Approximately 1400kg to 1550kg depending on engine and transmission. Gross Vehicle Weight: Specific GVW for each variant detailed in the manual. 🛡️ Safety Features Ratings Euro Ncap Ratings: Rover 75 achieved 4-star Euro NCAP rating for adult occupant protection. Active Features Braking System: ABS with EBD (Electronic Brakeforce Distribution) on most models. Traction Control: Available on select models and variants. Passive Features Airbags: Frontal airbags for driver and passenger, side airbags available on higher trims. Restraints System: Seatbelt pre-tensioners, ISOFIX child seat anchor points. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD players, often with steering wheel controls. Upgrades and integration are covered. Navigation System: Optional factory navigation systems (e.g., touch-screen units) are detailed. Driver Assistance Parking Sensors: Available as an option on some models, installation and troubleshooting covered. Connectivity Telematics: Information on early telecommunication systems or optional mobile phone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 12-24 months (refer to specific engine type in manual). Timing Belt Interval: K Series engines: 60,000 miles or 5 years. M47R diesel: timing chain (no specific interval). Fluid Specifications Engine Oil Specification: Varies by engine; common specifications include ACEA A3/B4 or A5/B5, with viscosities like 5W-30 or 10W-40 (detailed in manual). Coolant Specification: Ethylene Glycol based, long-life coolant (e.g., Rover MG Rover P-OAT antifreeze). Brake Fluid Specification: DOT 4 brake fluid. Transmission Fluid Manual: API GL-4 or GL-5 gear oil for Getrag 283, specific viscosity (e.g., 75W-90). Transmission Fluid Automatic: Jatco J4 transmission fluid (often Dexron III equivalent). Known Issues K Series Head Gasket: Historically known for head gasket failures, especially on earlier K...