🏷️ Basic Information Identification Make: Rover Model: 800 Series Variant: 820 Generation Generation Code: XW Production Start Year: 1986 Production End Year: 1999 Codes Engine Codes: M16, T16 (Petrol); Perkins Prima (Diesel) 👋 Introduction Market Position Market Segment: Executive Car (Large Family Car) Competitive Analysis Key Competitors: Ford Scorpio, Vauxhall/Opel Carlton, Peugeot 605, Citroën XM, BMW 5 Series, Mercedes-Benz E-Class. Key Features Design Philosophy: Developed in collaboration with Honda (shared platform elements with Honda Legend), aimed at providing a spacious, comfortable, and refined executive car with advanced technology for its era. Sales Appeal: Spacious interior, comfortable ride, distinctive styling, powerful engines (especially the V6 later models, though this manual focuses on 820), and a premium brand image. 📋 Manual Details Coverage Areas Applicable Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Covered Models: Rover 820 Page Count Estimated Page Count: Comprehensive (Specific page count not provided, but described as exhaustive) Manual Type Manual Type: Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, component testing, lubrication, cooling system, fuel delivery, emission control, engine management, timing belt/chain, cylinder head, pistons, crankshaft, camshafts. Engine Electrical: Ignition system, starter motor, alternator, sensors, ECUs, wiring diagrams, troubleshooting electrical faults. Transmission: Manual and automatic transmission repair, clutch system, gear shift mechanism, transmission fluid specifications and change procedures, differential. Brakes: Hydraulic system, disc and drum brake components, ABS (if applicable), brake fluid specifications, bleeding procedures, parking brake. Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, power steering system, steering column, wheel alignment. Body Chassis: Body panel repair, doors, windows, locks, hinges, interior trim, seat mechanisms, chassis components, rust prevention and repair. Electrical Systems: Lighting system, dashboard instruments, wipers, horn, heating and ventilation (HVAC), power windows, central locking, audio system, fuse box and relay locations, comprehensive wiring diagrams. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, lines, and EVAP system diagnosis and repair. Cooling System: Radiator, water pump, thermostat, cooling fans, hoses, coolant types and capacities, troubleshooting overheating. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, mounting hardware, emissions control components. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, drive belt inspection and replacement, brake pad replacement, tire rotation. Diagnostic Procedures: Troubleshooting guides for common symptoms, fault code diagnosis (if applicable), electrical diagnostic procedures using wiring diagrams, fuel system diagnostics, cooling system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul of all major vehicle systems, including engine, transmission, brakes, suspension, steering, and electrical components. Rebuilding Restoration: Detailed instructions for rebuilding engines, transmissions, and other major components, as well as guidance on refurbishment and restoration of bodywork and interior. Engine Tune Up: Spark plug gap and type, ignition timing adjustment (where applicable), idle speed adjustment, distributor maintenance. Wheel Alignment Specifications: Camber, caster, toe-in, and thrust angle specifications for front and rear axles, along with adjustment procedures. Wheel Bolt Pattern: 5x100mm (common for many Rover 800 variants) Tire Pressure Specifications: Recommended tire pressures for front and rear axles for various load conditions. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable (All pages are printable) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Required Software: Adobe PDF Reader & WinRAR ⚙️ Engine Specifications Primary Engine Engine Type 820: 2.0-litre (1994cc) Inline-4 Petrol (Honda DOHC design, Rover 'M' series) Performance Horsepower 820 M16: Approx. 105-110 bhp (depending on specific engine variant and tuning) Torque 820 M16: Approx. 125-130 lb-ft Turbocharged Variant T16: Available with the T16 engine, a turbocharged version of the 2.0L, offering significantly higher performance. Fuel System Fuel Injection: Electronic Fuel Injection (EFI) Fuel Type Fuel Type: Unleaded Petrol (RON 95 recommended) Emission Control Emission Controls: Catalytic converter (from late 1980s onwards), EGR valve, secondary air injection (depending on market and year). 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (e.g., ZF 4HP22) Features Clutch Type: Hydraulically operated diaphragm clutch 📐 Dimensions Exterior Body Styles: 4-door Saloon, 5-door Hatchback (often referred to as the 'Fastback') Length Mm: Approx. 4800 mm (Saloon) Width Mm: Approx. 1770 mm Height Mm: Approx. 1400 mm Weights Kerb Weight Kg: Approx. 1350 - 1500 kg (depending on body style and specification) 🛡️ Safety Features Ratings Crash Test Performance: Performed reasonably well for its era, though comprehensive modern crash test data for the early models is limited. Later models saw improvements. Active Features Active Safety Features: Anti-lock Braking System (ABS)...