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Rover CityRover 2003-2005 Service Repair Workshop Manual

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$133.00
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Basic Information Identification Make: Rover Model: CityRover Model Years Covered: 2003, 2004, 2005 Codes Platform Code: PG1 (shared with MG ZR, Rover 25, Rover Streetwise) Introduction Market Position Target Audience: Rover CityRover owners, independent repair shops, DIY enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides dealership-level service information to owners, enabling cost savings on maintenance and repairs. Crucial for owners of a discontinued model line. Key Features Manual Content: Vehicle-specific information, step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, troubleshooting guides. Benefits: Empowers owners to perform maintenance and repairs, better understand vehicle issues, and communicate effectively with technicians. Facilitates cost-effective ownership. Manual Details Coverage Areas Comprehensive Systems: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension, Steering, Restraint, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC) Page Count Estimated Pages: Detailed page count not specified, but described as 'full service and repair instruction' and 'all major topics are covered complete'. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Mechanical Systems: Detailed coverage including engine assembly, disassembly, cylinder head, cylinder block, crankshaft, connecting rods, pistons, camshafts, timing components, cooling system, lubrication system. Engine Electrical Systems: Ignition system, starting system, charging system, engine management systems (ECU), sensors, actuators, wiring schematics. Fuel And Emission Systems: Fuel injection system, fuel pump, fuel filter, fuel injectors, evaporative emission control (EVAP), catalytic converter, exhaust gas recirculation (EGR). Drivetrain Components: Clutch operation, clutch actuation, manual transaxle (gearbox) overhaul and repair, automatic transaxle overhaul and repair, driveshafts, constant velocity (CV) joints, wheel bearings. Suspension And Steering: Front suspension, rear suspension, shock absorbers, springs, control arms, steering rack, power steering system (if equipped), wheel alignment specifications. Braking System: Front and rear brake systems (discs/drums), brake fluid specifications, ABS system (if equipped), brake booster, master cylinder, brake calipers, brake pads, brake shoes. Body And Interior: Body panel removal and installation, door mechanisms, interior trim panels, seat removal, dashboard, glass replacement, weatherstripping. Body Electrical System: Lighting system (headlights, taillights, interior lights), power windows, central locking, wipers, horn, fuse box layout, wiring diagrams. HVAC System: Air conditioning system (refrigerant type, charging procedures, component testing), heating system, ventilation, cabin air filter replacement. Procedures Included Maintenance Tasks: Scheduled maintenance, oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-ups, brake fluid flush, coolant flush. Diagnostic Procedures: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) interpretation, component testing procedures. Repair Procedures: Step-by-step instructions for component removal, overhaul, repair, and reinstallation for all major vehicle systems. Wiring Schematics: Detailed electrical wiring diagrams for all systems, including component locations and wire colors. Technical Depth Depth: Comprehensive, suitable for basic DIY owners to independent professional mechanics. Includes detailed specifications, diagrams, and illustrations for diagnosis and repair. Manual Specifications File Format Compatibility: All Versions of Windows and Mac Print Quality Printability: Yes, all pages are printable. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) Engine Specifications Primary Engine Engine Type: 4-cylinder, inline, SOHC (Single Overhead Camshaft) Engine Code: K-Series (e.g., 16K4F) Displacement: 1.4 Liters (1396 cc) Performance Horsepower Peak: Approximately 82 hp @ 5500 rpm (specific to K1.4 variant) Torque Peak: Approximately 120 Nm (88 lb-ft) @ 3000 rpm (specific to K1.4 variant) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (RON 95 recommended) Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle (optional) Features Clutch Type: Hydraulically operated, dry single-plate clutch Dimensions Exterior Length: Approx. 3,525 mm (138.8 in) Width: Approx. 1,600 mm (63.0 in) Height: Approx. 1,525 mm (60.0 in) Weights Curb Weight: Approx. 950-1000 kg (2095-2205 lbs), depending on specification Gross Vehicle Weight Rating: Approx. 1400 kg (3086 lbs) Safety Features Ratings Euro Ncap Rating: 1 star (for the original MG Rover model it's based on, the Rover 25/MG ZR, CityRover may have had similar or lower ratings due to its budget positioning and revised structure). Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims. Passive Features Airbags: Driver's airbag standard, passenger airbag optional on some models. Seatbelts: Front seatbelt pretensioners, rear seat ISOFIX mounting points (check specific vehicle for availability). Technology Features Infotainment Audio System: Basic AM/FM radio and CD player (depending on trim). Speaker locations and replacement procedures detailed in body electrical section. Driver Assistance Parking Sensors: Rarely fitted, but installation or diagnosis would be covered by relevant body electrical sections. Connectivity Remote Central Locking: Available on higher trims. Key fob battery replacement and system diagnosis covered in body electricals. Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification). Spark Plug Replacement: Recommended every 30,000-40,000 miles (refer...
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SKU: 170767
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Rover CityRover 2003-2005 Service Repair Workshop Manual
Basic Information
Identification
Make: Rover
Model: CityRover
Model Years Covered: 2003, 2004, 2005
Codes
Platform Code: PG1 (shared with MG ZR, Rover 25, Rover Streetwise)
Introduction
Market Position
Target Audience: Rover CityRover owners, independent repair shops, DIY enthusiasts seeking detailed repair and maintenance information.
Competitive Analysis
Value Proposition: Provides dealership-level service information to owners, enabling cost savings on maintenance and repairs. Crucial for owners of a discontinued model line.
Key Features
Manual Content: Vehicle-specific information, step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, troubleshooting guides.
Benefits: Empowers owners to perform maintenance and repairs, better understand vehicle issues, and communicate effectively with technicians. Facilitates cost-effective ownership.
Manual Details
Coverage Areas
Comprehensive Systems: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension, Steering, Restraint, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Page Count
Estimated Pages: Detailed page count not specified, but described as 'full service and repair instruction' and 'all major topics are covered complete'.
Manual Type
Type: Service Repair Workshop Manual
Language
Language: English
Format
Digital Format: PDF
Manual Coverage
Systems Covered
Engine Mechanical Systems: Detailed coverage including engine assembly, disassembly, cylinder head, cylinder block, crankshaft, connecting rods, pistons, camshafts, timing components, cooling system, lubrication system.
Engine Electrical Systems: Ignition system, starting system, charging system, engine management systems (ECU), sensors, actuators, wiring schematics.
Fuel And Emission Systems: Fuel injection system, fuel pump, fuel filter, fuel injectors, evaporative emission control (EVAP), catalytic converter, exhaust gas recirculation (EGR).
Drivetrain Components: Clutch operation, clutch actuation, manual transaxle (gearbox) overhaul and repair, automatic transaxle overhaul and repair, driveshafts, constant velocity (CV) joints, wheel bearings.
Suspension And Steering: Front suspension, rear suspension, shock absorbers, springs, control arms, steering rack, power steering system (if equipped), wheel alignment specifications.
Braking System: Front and rear brake systems (discs/drums), brake fluid specifications, ABS system (if equipped), brake booster, master cylinder, brake calipers, brake pads, brake shoes.
Body And Interior: Body panel removal and installation, door mechanisms, interior trim panels, seat removal, dashboard, glass replacement, weatherstripping.
Body Electrical System: Lighting system (headlights, taillights, interior lights), power windows, central locking, wipers, horn, fuse box layout, wiring diagrams.
HVAC System: Air conditioning system (refrigerant type, charging procedures, component testing), heating system, ventilation, cabin air filter replacement.
Procedures Included
Maintenance Tasks: Scheduled maintenance, oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-ups, brake fluid flush, coolant flush.
Diagnostic Procedures: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) interpretation, component testing procedures.
Repair Procedures: Step-by-step instructions for component removal, overhaul, repair, and reinstallation for all major vehicle systems.
Wiring Schematics: Detailed electrical wiring diagrams for all systems, including component locations and wire colors.
Technical Depth
Depth: Comprehensive, suitable for basic DIY owners to independent professional mechanics. Includes detailed specifications, diagrams, and illustrations for diagnosis and repair.
Manual Specifications
File Format
Compatibility: All Versions of Windows and Mac
Print Quality
Printability: Yes, all pages are printable.
Binding Type
Binding: N/A (Digital PDF format)
Paper Type
Paper Quality: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type: 4-cylinder, inline, SOHC (Single Overhead Camshaft)
Engine Code: K-Series (e.g., 16K4F)
Displacement: 1.4 Liters (1396 cc)
Performance
Horsepower Peak: Approximately 82 hp @ 5500 rpm (specific to K1.4 variant)
Torque Peak: Approximately 120 Nm (88 lb-ft) @ 3000 rpm (specific to K1.4 variant)
Fuel System
Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI)
Fuel Type: Unleaded gasoline (RON 95 recommended)
Transmission
Standard
Transmission Type: 5-speed Manual Transaxle
Optional
Transmission Type: 4-speed Automatic Transaxle (optional)
Features
Clutch Type: Hydraulically operated, dry single-plate clutch
Dimensions
Exterior
Length: Approx. 3,525 mm (138.8 in)
Width: Approx. 1,600 mm (63.0 in)
Height: Approx. 1,525 mm (60.0 in)
Weights
Curb Weight: Approx. 950-1000 kg (2095-2205 lbs), depending on specification
Gross Vehicle Weight Rating: Approx. 1400 kg (3086 lbs)
Safety Features
Ratings
Euro Ncap Rating: 1 star (for the original MG Rover model it's based on, the Rover 25/MG ZR, CityRover may have had similar or lower ratings due to its budget positioning and revised structure).
Active Features
ABS: Optional Anti-lock Braking System (ABS) available on higher trims.
Passive Features
Airbags: Driver's airbag standard, passenger airbag optional on some models.
Seatbelts: Front seatbelt pretensioners, rear seat ISOFIX mounting points (check specific vehicle for availability).
Technology Features
Infotainment
Audio System: Basic AM/FM radio and CD player (depending on trim). Speaker locations and replacement procedures detailed in body electrical section.
Driver Assistance
Parking Sensors: Rarely fitted, but installation or diagnosis would be covered by relevant body electrical sections.
Connectivity
Remote Central Locking: Available on higher trims. Key fob battery replacement and system diagnosis covered in body electricals.
Maintenance
Service Intervals
Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification).
Spark Plug Replacement: Recommended every 30,000-40,000 miles (refer to manual for specific plug type and interval).
Timing Belt Replacement: Crucial for K-Series engines. Typically every 60,000-80,000 miles or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type: API SJ/SL, ACEA A3/B3, SAE 10W/40 (semi-synthetic or synthetic recommended for K-Series engines).
Coolant Type: Ethylene glycol based coolant, mix 50/50 with distilled water. Rover/MG specific coolant (e.g., Rover OAT or HOAT type) may be specified.
Brake Fluid Type: DOT 4
Transmission Fluid Manual: API GL-4, SAE 75W/90 Gear Oil
Transmission Fluid Automatic: Dexron III or equivalent (refer to manual for exact specification)
Known Issues
Engine Head Gasket: Known weak point for K-Series engines. The manual will detail inspection and replacement procedures, including revised gasket types and torque sequences.
Suspension Wear: Wear in bushings, ball joints, and shock absorbers is common due to urban use and vehicle age. Manual covers replacement and alignment.
Electrical Gremlins: Older vehicles can develop minor electrical issues. Comprehensive wiring diagrams in the manual are essential for diagnosis.
Vehicle History
Brand Heritage
Manufacturer Origin: United Kingdom
Model Evolution
Platform Basis: Based on the Japanese Daihatsu Move (first generation L600 series), rebadged and modified for the European market.
Production
Production Period: 2003-2005
Manufacturing Location: Rover's Longbridge plant, UK (final assembly)
Awards & Recognition
Recognitions
Industry Awards: No specific industry awards are widely documented for the CityRover model itself, as it was a niche product launched towards the end of MG Rover's operational life.
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