Skoda 120 LS 1976-1990 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Škoda Model: 120 LS Production Years Covered By Manual: 1976-1990 Codes Model Code General: Škoda 742 series (Type 120) 👋 Introduction Market Position Market Segment: Affordable, practical, rear-engined compact car, popular in Eastern Europe. Competitive Analysis Competitors: Lada Riva/Classic, Fiat 125p, Dacia 1300 series, Wartburg 353. Key Features Of Vehicle Covered Design Philosophy: Robust, simple, and cost-effective rear-engined, rear-wheel-drive configuration, prioritizing practicality and durability over performance. 📋 Manual Details Coverage Areas Coverage: Comprehensive repair and service for Škoda 120 LS Page Count Page Count: 238 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) Digital Delivery Delivery Method: Instant Download upon completion of payment. Payment Options Accepted Payment: All major credit/debit cards, PayPal. 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine overhaul, cooling system, lubrication system, fuel system (carburetor tuning), exhaust system, ignition system, clutch, gearbox, driveshafts. Chassis And Suspension: Front and rear suspension, steering system, wheels and tires, braking system (including drum and disc brakes depending on specific LS configuration). Electrical System: Battery, charging system, starting system, lighting system, ignition switch, instruments, wipers, horn, radio wiring, fuse box. Body And Interior: Body panels, doors, windows, seats, interior trim, heating system, ventilation. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups, inspections. Repair Procedures: Detailed step-by-step instructions for disassembly, assembly, removal, and installation of all major components and systems. Troubleshooting Diagnostics: Diagnostic procedures for common problems, symptom analysis, fault finding, and corrective actions. Adjustments And Specifications: Precise adjustment procedures for engine timing, carburetor, brakes, clutch, suspension, and detailed specification lists including torque values and wear limits. Torque Specifications: Includes precise torque values for critical fasteners and threaded connections. Wear Limits: Provides wear limits for components to ensure proper diagnosis and repair. Technical Depth Depth: Comprehensive, covering from basic maintenance to major overhaul and repair. Includes detailed explanations, pictorial diagrams, exploded views, and schematics. Illustrations And Diagrams: Features detailed illustrations, exploded diagrams, drawings, and photos to guide through service procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, all pages are printable for on-demand hard copies. Binding Type Binding Type: N/A (Digital - provided as a downloadable PDF) Paper Type Paper Type: N/A (Digital - output is dependent on user's printer) Requirements Software Requirement: Adobe Reader or compatible PDF viewer Operating System Compatibility: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, Overhead Valve (OHV), Water-cooled Displacement: 1289 cc (1.3 Liters) Fuel System: Single or Twin-barrel Carburetor (e.g., Jikov, Weber variants specific to LS trim) Performance Horsepower Approx: Approx. 54-60 PS (depending on specific tuning and market regulations) Torque Approx: Approx. 90-95 Nm Cooling System Cooling Type: Pressurized liquid cooling system Ignition System Ignition Type: Contact breaker points (Distributor ignition) 🔧 Transmission Standard Transmission Type: 4-speed Manual Transaxle Optional Optional Transmission: Potentially 5-speed manual on later models or specific export variants (LS typically implies a higher trim, but 4-speed was common). Features Drive Layout: Rear-engine, Rear-wheel drive (RR) 📐 Dimensions Exterior Length Approx: 4200 mm Width Approx: 1600 mm Height Approx: 1400 mm Weights Curb Weight Approx: 950-1000 kg Gross Vehicle Weight Rating Approx: 1300-1350 kg 🛡️ Safety Features Ratings Safety Rating Era: Reflects safety standards of the late 1970s/1980s; basic structural integrity, no advanced safety features. Active Features Active Safety: Disc front brakes, Drum rear brakes, Direct ignition system (enhances reliability over older systems). Passive Features Passive Safety: Basic seat belts, energy-absorbing steering column (design dependent on specific year), reinforced passenger cell. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, optional cassette player. Simple dashboard layout. Driver Assistance Driver Assistance Features: None by modern standards. Features are purely mechanical. Connectivity Connectivity Options: None (no provisions for external device connectivity). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or 6-12 months, depending on operating conditions. Tune Up Interval: Recommended every 10,000 - 15,000 km, including ignition timing and carburetor adjustments. Fluid Specifications Engine Oil Specification: API SF/CD or SG/CD, SAE 20W-50 or 15W-40 (check manual for specific climate recommendations). Coolant Specification: Ethylene glycol-based antifreeze, 33-50% concentration in distilled water. Brake Fluid Specification: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Carburetor wear/tuning issues, ignition system components (points, condenser, coil), cooling system hoses and radiator, rear axle oil seals, wheel bearings, clutch wear. Common Reliability Concerns: Overheating in heavy traffic due to the rear-mounted engine's cooling challenges, carburetor driveability issues, minor electrical faults. Tools Required Special Tools: Specific ignition timing tools, carburetor adjustment tools, valve adjustment tools, torque wrenches, basic hand tools, potentially bearing pullers. 📚 Vehicle History Brand Heritage Brand Origin: Škoda Auto, Czechoslovakia (now Czech Republic), founded in 1895. Model Evolution Predecessor: Škoda 105, Škoda 120 (earlier variants of the 742 series). Successor: Škoda Favorit...
Detailed step-by-step instructions for disassembly, assembly, removal, and installation of all major components and systems.
Troubleshooting Diagnostics:
Diagnostic procedures for common problems, symptom analysis, fault finding, and corrective actions.
Adjustments And Specifications:
Precise adjustment procedures for engine timing, carburetor, brakes, clutch, suspension, and detailed specification lists including torque values and wear limits.
Torque Specifications:
Includes precise torque values for critical fasteners and threaded connections.
Wear Limits:
Provides wear limits for components to ensure proper diagnosis and repair.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to major overhaul and repair. Includes detailed explanations, pictorial diagrams, exploded views, and schematics.
Illustrations And Diagrams:
Features detailed illustrations, exploded diagrams, drawings, and photos to guide through service procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, all pages are printable for on-demand hard copies.
Binding Type
Binding Type:
N/A (Digital - provided as a downloadable PDF)
Paper Type
Paper Type:
N/A (Digital - output is dependent on user's printer)
Requirements
Software Requirement:
Adobe Reader or compatible PDF viewer
Operating System Compatibility:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, Overhead Valve (OHV), Water-cooled
Displacement:
1289 cc (1.3 Liters)
Fuel System:
Single or Twin-barrel Carburetor (e.g., Jikov, Weber variants specific to LS trim)
Performance
Horsepower Approx:
Approx. 54-60 PS (depending on specific tuning and market regulations)
Torque Approx:
Approx. 90-95 Nm
Cooling System
Cooling Type:
Pressurized liquid cooling system
Ignition System
Ignition Type:
Contact breaker points (Distributor ignition)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transaxle
Optional
Optional Transmission:
Potentially 5-speed manual on later models or specific export variants (LS typically implies a higher trim, but 4-speed was common).
Features
Drive Layout:
Rear-engine, Rear-wheel drive (RR)
📐 Dimensions
Exterior
Length Approx:
4200 mm
Width Approx:
1600 mm
Height Approx:
1400 mm
Weights
Curb Weight Approx:
950-1000 kg
Gross Vehicle Weight Rating Approx:
1300-1350 kg
🛡️ Safety Features
Ratings
Safety Rating Era:
Reflects safety standards of the late 1970s/1980s; basic structural integrity, no advanced safety features.
Active Features
Active Safety:
Disc front brakes, Drum rear brakes, Direct ignition system (enhances reliability over older systems).
Passive Features
Passive Safety:
Basic seat belts, energy-absorbing steering column (design dependent on specific year), reinforced passenger cell.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, optional cassette player. Simple dashboard layout.
Driver Assistance
Driver Assistance Features:
None by modern standards. Features are purely mechanical.
Connectivity
Connectivity Options:
None (no provisions for external device connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6-12 months, depending on operating conditions.
Tune Up Interval:
Recommended every 10,000 - 15,000 km, including ignition timing and carburetor adjustments.
Fluid Specifications
Engine Oil Specification:
API SF/CD or SG/CD, SAE 20W-50 or 15W-40 (check manual for specific climate recommendations).
Coolant Specification:
Ethylene glycol-based antifreeze, 33-50% concentration in distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Carburetor wear/tuning issues, ignition system components (points, condenser, coil), cooling system hoses and radiator, rear axle oil seals, wheel bearings, clutch wear.
Common Reliability Concerns:
Overheating in heavy traffic due to the rear-mounted engine's cooling challenges, carburetor driveability issues, minor electrical faults.
Tools Required
Special Tools:
Specific ignition timing tools, carburetor adjustment tools, valve adjustment tools, torque wrenches, basic hand tools, potentially bearing pullers.
📚 Vehicle History
Brand Heritage
Brand Origin:
Škoda Auto, Czechoslovakia (now Czech Republic), founded in 1895.
Model Evolution
Predecessor:
Škoda 105, Škoda 120 (earlier variants of the 742 series).
Successor:
Škoda Favorit (introduced in 1987, but 120 continued production).
Production
Production Location:
Mladá Boleslav, Czechoslovakia.
Key Design Elements:
Rear-mounted engine for better traction in adverse conditions, luggage space under the front hood and behind the rear seats.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
Acclaimed for its robust design, affordability, and reliability in its intended market. Often praised for its handling characteristics due to the rear-engine layout when properly maintained.
Ratings
Crash Test Data:
No formal crash test data available from modern independent agencies, but structural design reflects 1970s/1980s safety mandates.
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