🏷️ Basic Information Identification Make: SsangYong Model: Korando Year: 2012 Engine: G20DF Codes Engine Code: G20DF Internal Product Code: SSY-KOR-G20DF-2012-WSM-PDF 👋 Introduction Market Position Target Audience: SsangYong dealers, independent repair shops, and knowledgeable DIY mechanics. Competitive Analysis Value Proposition: Provides essential, dealer-level technical data not readily available elsewhere. Key Features Key Feature 1: Engine-specific coverage for G20DF variant. Key Feature 2: Comprehensive repair and diagnostic procedures. Key Feature 3: Factory authorized information. Key Feature 4: Organized for efficient use. 📋 Manual Details Coverage Areas Manual Title: 2012 SsangYong Korando Engine Workshop Shop Service Repair Manual - PDF Primary Focus: G20DF Engine Systems and Repair Page Count Estimated Page Count: N/A (Digital PDF) Manual Type Manual Type: Workshop Service Repair Manual (Engine Only) Language Language: English Format File Format: PDF Delivery Method: Digital Download File Compression: ZIP (containing RAR) 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of G20DF engine components and assemblies. Engine Control System: Diagnostic procedures, sensor operation, ECU logic for the G20DF. Fuel System: Fuel delivery, injection system, fuel pump, injectors, fuel pressure. Ignition System: Spark plugs, ignition coils, timing. Cooling System: Radiator, water pump, thermostat, coolant flow, fan control. Lubrication System: Oil pump, oil filter, oil passages, lubrication intervals. Exhaust System: Exhaust manifolds, catalytic converter integration (as it relates to engine function). Emission Control System: Components and diagnostics related to emissions (e.g., EGR, PCV). Procedures Included Disassembly And Assembly: Detailed step-by-step procedures for engine component removal and installation. Diagnostics And Troubleshooting: Systematic approaches to identify and resolve engine faults. Maintenance Procedures: Scheduled maintenance tasks specific to the G20DF engine. Component Testing: Methods for testing the functionality of various engine parts. Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification of required specialized tools for engine service. Technical Depth Depth Of Coverage: Comprehensive dealer-level technical information. Diagnostic Codes: Includes DTC (Diagnostic Trouble Codes) explanations and troubleshooting trees. Wiring Diagrams: Engine-specific electrical schematics (as applicable to engine systems). Rebuilding Procedures: Detailed instructions for engine rebuilding and overhaul. 📊 Manual Specifications File Format File Quality: High-resolution, searchable PDF (typically). Printability: Allows individual page printing. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) Authenticity Origin: Factory/Dealer Issue Manual Availability: Rare Organization Structure: Section-based with bookmarks for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Model: G20DF Engine Type: Inline 4-cylinder, DOHC Displacement: 1998 cc (2.0 Liters) Performance Horsepower: Approx. 149 PS (147 hp) at 6000 rpm (Varies by market/spec) Torque: Approx. 197 Nm (145 lb-ft) at 4000 rpm (Varies by market/spec) Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Internals Bore X Stroke: 86.0 mm x 86.0 mm (Approximate) Compression Ratio: 10.3:1 (Approximate) Valve Train: DOHC, 16 Valves 🔧 Transmission Standard Transmission Type Standard: 6-speed Manual Transmission Optional Transmission Type Optional: 6-speed Automatic Transmission Features Transmission Fluid Spec Auto: SSANGYONG ATF-1 (Or equivalent) Transmission Fluid Spec Manual: GL-4 SAE 75W-90 (Or equivalent) 📐 Dimensions Exterior Overall Length: 4410 mm (Approximate) Overall Width: 1830 mm (Approximate) Overall Height: 1675 mm (Approximate) Wheelbase: 2650 mm (Approximate) Weights Curb Weight: Approx. 1550 kg (Varies by trim and drivetrain) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (For the Korando C) Active Features ABS: Standard Esp Esc: Standard Traction Control: Standard Passive Features Airbags: Front, Side, Curtain Airbags (Varies by trim) Seatbelts: Pretensioners and load limiters on front seats. 💡 Technology Features Infotainment Infotainment System: Basic infotainment system with CD/MP3 player, USB and AUX inputs, and optional navigation. Driver Assistance Driver Assistance Features: Hill Start Assist (HSA) on some models. Connectivity Connectivity Options: Bluetooth connectivity for hands-free calls and audio streaming (optional). Lighting Headlight Type: Halogen Projector Headlights (Standard), Xenon HID option available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 12 months (Refer to manual for exact schedule) Air Filter Replacement: Every 30,000 km or 24 months (Refer to manual) Spark Plug Replacement: Every 60,000 km or 48 months (Refer to manual) Fluid Specifications Engine Oil Type: API SN, ACEA C3 SAE 5W-30 (Full Synthetic Recommended) Engine Oil Capacity: Approximately 5.2 Liters (With filter change) Coolant Type: Glysantin G30 or equivalent HOAT coolant (Pink) Known Issues Potential Issue 1: Early models may have experienced some EGR valve or turbocharger issues (requiring detailed diagnosis). Potential Issue 2: Infotainment system glitches (less common, but possible). Potential Issue 3: Check for proper timing chain tensioner operation and wear, especially at higher mileage. 📚 Vehicle History Brand Heritage Brand Origin: South Korea Model Evolution Korando Lineage: The Korando nameplate has a long history, with this 2012 model representing the third generation (also known as Korando C). Production Production Period: 2010-2019 (Korando C) Manufacturing Location: Pyeongtaek, South Korea 🏆 Awards & Recognition Recognitions Award Mention 1: While specific awards for the 2012 Korando might be limited, it aimed to compete in...