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SsangYong Kyron D27DTP D27DT D20DT G32D G23D Engine Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Generation Generation Designation: First Generation (P100) Codes Chassis Code: P100 👋 Introduction Market Position Segment: Mid-size SUV, known for its body-on-frame construction and off-road capability. Competitive Analysis Competitors Australia: Mitsubishi Pajero Sport, Toyota Fortuner, Holden Colorado 7 (later Isuzu MU-X), Ford Everest Competitors Europe: Kia Sorento, Hyundai Santa Fe, Land Rover Discovery Sport, Nissan X-Trail Key Features Body On Frame: Robust body-on-frame construction, offering durability and towing capacity. Powertrain Options: Wide range of diesel and gasoline engines catering to different performance and efficiency needs. Drivetrain Options: Available in RWD and 4WD configurations, enhancing its versatility. Value Proposition Diy Repair Benefit: Enables owners to perform extensive maintenance and repairs themselves, significantly reducing labor costs. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Procedures A-Z Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF compatible) 📖 Manual Coverage Systems Covered Engine Systems: D27DTP (2.7L Diesel Turbocharged Common Rail), D27DT (2.7L Diesel Turbocharged), D20DT (2.0L Diesel Turbocharged), G32D (3.2L Gasoline V6), G23D (2.3L Gasoline I4) - including fuel, ignition, cooling, lubrication, exhaust, emissions, ECU diagnostics Transmission Systems: Manual and Automatic Transmissions for all covered engines Drivetrain Systems: Front-Wheel Drive (FWD), Four-Wheel Drive (4WD) / All-Wheel Drive (AWD) systems, differentials, drive shafts, CV joints Suspension Steering: Front and Rear Suspension, Steering System, Power Steering Braking Systems: Front and Rear Brakes (Disc/Drum), ABS, Parking Brake Electrical Electronic: Battery, Charging System, Starting System, Lighting, Ignition System, Wiring Diagrams, Fuses and Relays, Body Control Module (BCM), Powertrain Control Module (PCM) Body Chassis: Body Panels, Doors, Windows, Glass, Interior Trim, Chassis Components, Frame HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Safety Systems: Airbag Systems, Seatbelt Systems Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, lubrication points Engine Repair: Engine overhaul, component replacement (pistons, rings, bearings, valves, camshafts, cylinder head), timing belt/chain service, turbocharger service Transmission Service: Transmission fluid and filter changes, clutch replacement (manual), internal transmission repair (automatic and manual) Brake Service: Brake pad and rotor replacement, brake fluid flush, caliper and master cylinder repair/replacement, ABS component diagnostics Electrical Diagnostics: Troubleshooting electrical faults, wiring harness repair, component testing, starter and alternator testing/replacement Suspension Steering Repair: Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and rack repair/replacement Body Repair: Panel replacement, door mechanism adjustment, glass sealing, trim installation Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault code interpretation Specifications Data: Torque specifications, clearances, fluid capacities, diagnostic data Technical Depth Depth: Comprehensive: from basic fluid checks and adjustments to full engine and transmission rebuilds, including electrical system diagnostics and troubleshooting. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-quality scans with clear text and images for printing individual pages or chapters. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Software Requirements Required Software: Adobe Reader (Free) ⚙️ Engine Specifications Primary Engine Diesel Engine 1: D27DTP (2.7L Turbocharged Common Rail Diesel) - Mercedes-Benz derived OM664 engine family Diesel Engine 2: D27DT (2.7L Turbocharged Diesel) - Older variant, likely a different Mercedes-Benz lineage or SsangYong development Diesel Engine 3: D20DT (2.0L Turbocharged Diesel) - Likely SsangYong's own e-XDi diesel engine Gasoline Engine 1: G32D (3.2L Gasoline V6) - Likely a Mercedes-Benz M112 V6 engine derivative Gasoline Engine 2: G23D (2.3L Gasoline Inline-4) - Likely SsangYong's own engine or a derivative Performance D27Dtp Power Output: Approx. 125 kW (168 hp) @ 4000 rpm (Varies by specific model year and tuning) D27Dtp Torque Output: Approx. 342 Nm (252 lb-ft) @ 1800-3200 rpm (Varies by specific model year and tuning) Fuel System Diesel Injection: Common Rail Direct Injection (CRDi) for D27DTP and D20DT Gasoline Injection: Multi-point Fuel Injection (MPI) or Direct Injection (GDI) depending on specific G-series engine 🔧 Transmission Standard Manual Transmission: 5-speed Manual Transmission (MT) Optional Automatic Transmission: 5-speed Automatic Transmission (AT) - often sourced from Mercedes-Benz or other reputable suppliers Features Transfer Case: Part-time 4WD system with low-range gearing available on select models. 📐 Dimensions Exterior Length: Approx. 4650-4770 mm (depending on configuration) Width: Approx. 1810-1820 mm Height: Approx. 1730-1750 mm Weights Gross Vehicle Weight: Approx. 2300-2500 kg (Varies by engine and drivetrain) 🛡️ Safety Features Ratings Ancap Rating: Variable by market and year; early models generally had lower ratings compared to modern standards. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Esp: Electronic Stability Program (ESP) / Electronic Stability Control (ESC) available on later or higher trim models. Passive Features Airbags: Front airbags for driver and passenger; side and curtain airbags available on higher trims or later models. Seatbelts: 3-point seatbelts with pre-tensioners and load limiters for front seats, 3-point seatbelts...
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SKU: 201116
Colecciones: ALL Ssangyong

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SsangYong Kyron D27DTP D27DT D20DT G32D G23D Engine Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Generation
Generation Designation:
First Generation (P100)
Codes
Chassis Code:
P100
👋 Introduction
Market Position
Segment:
Mid-size SUV, known for its body-on-frame construction and off-road capability.
Competitive Analysis
Competitors Australia:
Mitsubishi Pajero Sport, Toyota Fortuner, Holden Colorado 7 (later Isuzu MU-X), Ford Everest
Competitors Europe:
Kia Sorento, Hyundai Santa Fe, Land Rover Discovery Sport, Nissan X-Trail
Key Features
Body On Frame:
Robust body-on-frame construction, offering durability and towing capacity.
Powertrain Options:
Wide range of diesel and gasoline engines catering to different performance and efficiency needs.
Drivetrain Options:
Available in RWD and 4WD configurations, enhancing its versatility.
Value Proposition
Diy Repair Benefit:
Enables owners to perform extensive maintenance and repairs themselves, significantly reducing labor costs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service and Repair Procedures A-Z
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Systems:
D27DTP (2.7L Diesel Turbocharged Common Rail), D27DT (2.7L Diesel Turbocharged), D20DT (2.0L Diesel Turbocharged), G32D (3.2L Gasoline V6), G23D (2.3L Gasoline I4) - including fuel, ignition, cooling, lubrication, exhaust, emissions, ECU diagnostics
Transmission Systems:
Manual and Automatic Transmissions for all covered engines
Drivetrain Systems:
Front-Wheel Drive (FWD), Four-Wheel Drive (4WD) / All-Wheel Drive (AWD) systems, differentials, drive shafts, CV joints
Suspension Steering:
Front and Rear Suspension, Steering System, Power Steering
Braking Systems:
Front and Rear Brakes (Disc/Drum), ABS, Parking Brake
Electrical Electronic:
Battery, Charging System, Starting System, Lighting, Ignition System, Wiring Diagrams, Fuses and Relays, Body Control Module (BCM), Powertrain Control Module (PCM)
Body Chassis:
Body Panels, Doors, Windows, Glass, Interior Trim, Chassis Components, Frame
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Safety Systems:
Airbag Systems, Seatbelt Systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, lubrication points
Engine Repair:
Engine overhaul, component replacement (pistons, rings, bearings, valves, camshafts, cylinder head), timing belt/chain service, turbocharger service
Transmission Service:
Transmission fluid and filter changes, clutch replacement (manual), internal transmission repair (automatic and manual)
Brake Service:
Brake pad and rotor replacement, brake fluid flush, caliper and master cylinder repair/replacement, ABS component diagnostics
Electrical Diagnostics:
Troubleshooting electrical faults, wiring harness repair, component testing, starter and alternator testing/replacement
Suspension Steering Repair:
Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and rack repair/replacement
Body Repair:
Panel replacement, door mechanism adjustment, glass sealing, trim installation
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, fault code interpretation
Specifications Data:
Torque specifications, clearances, fluid capacities, diagnostic data
Technical Depth
Depth:
Comprehensive: from basic fluid checks and adjustments to full engine and transmission rebuilds, including electrical system diagnostics and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-quality scans with clear text and images for printing individual pages or chapters.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Software Requirements
Required Software:
Adobe Reader (Free)
⚙️ Engine Specifications
Primary Engine
Diesel Engine 1:
D27DTP (2.7L Turbocharged Common Rail Diesel) - Mercedes-Benz derived OM664 engine family
Diesel Engine 2:
D27DT (2.7L Turbocharged Diesel) - Older variant, likely a different Mercedes-Benz lineage or SsangYong development
Diesel Engine 3:
D20DT (2.0L Turbocharged Diesel) - Likely SsangYong's own e-XDi diesel engine
Gasoline Engine 1:
G32D (3.2L Gasoline V6) - Likely a Mercedes-Benz M112 V6 engine derivative
Gasoline Engine 2:
G23D (2.3L Gasoline Inline-4) - Likely SsangYong's own engine or a derivative
Performance
D27Dtp Power Output:
Approx. 125 kW (168 hp) @ 4000 rpm (Varies by specific model year and tuning)
D27Dtp Torque Output:
Approx. 342 Nm (252 lb-ft) @ 1800-3200 rpm (Varies by specific model year and tuning)
Fuel System
Diesel Injection:
Common Rail Direct Injection (CRDi) for D27DTP and D20DT
Gasoline Injection:
Multi-point Fuel Injection (MPI) or Direct Injection (GDI) depending on specific G-series engine
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual Transmission (MT)
Optional
Automatic Transmission:
5-speed Automatic Transmission (AT) - often sourced from Mercedes-Benz or other reputable suppliers
Features
Transfer Case:
Part-time 4WD system with low-range gearing available on select models.
📐 Dimensions
Exterior
Length:
Approx. 4650-4770 mm (depending on configuration)
Width:
Approx. 1810-1820 mm
Height:
Approx. 1730-1750 mm
Weights
Gross Vehicle Weight:
Approx. 2300-2500 kg (Varies by engine and drivetrain)
🛡️ Safety Features
Ratings
Ancap Rating:
Variable by market and year; early models generally had lower ratings compared to modern standards.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Esp:
Electronic Stability Program (ESP) / Electronic Stability Control (ESC) available on later or higher trim models.
Passive Features
Airbags:
Front airbags for driver and passenger; side and curtain airbags available on higher trims or later models.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters for front seats, 3-point seatbelts for rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted CD/MP3 player with AM/FM radio, often with auxiliary input. Higher trims may feature a touchscreen display with navigation and Bluetooth connectivity.
Driver Assistance
Parking Sensors:
Rear parking sensors were an option or standard on higher trims.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming available on later models or as an aftermarket upgrade.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 km or 6 months, whichever comes first. Check manual for specific engine/oil type recommendations.
Diesel Fuel Filter:
Recommended replacement every 30,000-40,000 km for diesel engines, crucial for common rail systems.
Timing Belt Chain:
For engines with a timing belt (check specific engine), replacement typically at 80,000-120,000 km. Chain-driven engines usually require less frequent maintenance but inspection is key.
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 API CI-4 or higher for diesel engines; 5W-30 or 10W-40 for gasoline engines. Consult manual for exact specifications.
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with deionized water. Blue or pink OAT/HOAT coolant often specified.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil for manual transmissions (e.g., 75W-90 or 80W-90).
Transmission Fluid Automatic:
Dexron III/VI compatible fluid or Aisin Warner AW-1/3309 for automatic transmissions, depending on the specific gearbox.
Known Issues
Diesel Particulate Filter:
Potential DPF clogging in D20DT and D27DTP engines if consistently driven on short trips, requiring manual regeneration or cleaning.
Glow Plugs:
Failure of glow plugs or glow plug control module can lead to difficult cold starting for diesel engines.
Suspension Components:
Wear on ball joints, tie rod ends, and bushings can occur, especially with heavy use or off-road driving.
Electrical Connectors:
Corrosion or loose connections in under-bonnet or under-vehicle connectors can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Ssangyong Heritage:
SsangYong Motor Company is a South Korean manufacturer with a history of producing SUVs and commercial vehicles, often leveraging partnerships with Mercedes-Benz for powertrains.
Model Evolution
Kyron Introduction:
First generation launched in 2005, replacing the SsangYong Rexton II in some markets or positioned below it.
Kyron Facelift:
Received a significant facelift in 2007 (often referred to as the second generation by SsangYong, but largely an update to the P100 chassis) with revised styling and updated features.
Production
Manufacturing Location:
South Korea (SsangYong Motor Company's Pyeongtaek plant)
🏆 Awards & Recognition
Recognitions
Specific Awards:
While the Kyron did not garner widespread prestigious awards, it was often recognized in its home market for offering value-for-money within the SUV segment, especially considering its robust chassis and engine options.
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