🏷️ Basic Information Identification Make: SsangYong Model: Rodius Model Years Covered: 2004, 2005, 2006, 2007 Codes Chassis Code: VJ 👋 Introduction Market Position Vehicle Segment: Large MPV / Minivan Target Audience: Families, commercial users needing passenger transport. Competitive Analysis Key Competitors: Kia Carnival, Hyundai Trajet, Chrysler Grand Voyager (in various markets). Key Features Body Style: Distinctive, somewhat polarizing, 'mini-RV' styling. Seating Capacity: Typically 7 or 8 seats, with flexible configurations. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: Digital (Likely PDF) Completeness: Complete Service and Repair Page Count Page Count: Detailed (Specific count not provided, but described as 'covers every single detail') 📖 Manual Coverage Systems Covered Powertrain Engine: All engines covered, including diesel and potentially petrol variants. Powertrain Transmission: All transmissions covered (manual and automatic). Chassis Suspension: Front and rear suspension systems, including shock absorbers, springs, bushings, and alignment. Chassis Steering: Power steering system, steering column, tie rods, and associated components. Chassis Brakes: Front and rear brake systems (discs/drums), hydraulic components, ABS, parking brake. Electrical Lighting: Headlights, taillights, interior lighting, fog lights, and associated wiring. Electrical Instrumentation: Instrument cluster, gauges, warning lights, and diagnostic readouts. Electrical Comfort: Climate control (HVAC), power windows, power locks, mirrors, seats, sunroof. Body Exterior: Body panels, doors, bumpers, hood, tailgate, glass, trim. Body Interior: Seats, dashboard, interior trim panels, carpeting, headliner. Safety Airbags: Airbag system components, sensors, and control modules. Procedures Included Maintenance Routine: Oil changes, filter replacements, fluid checks and top-offs, tire rotations. Diagnostics Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair Engine: Engine disassembly, assembly, component replacement (pistons, valves, bearings), timing belt/chain. Repair Transmission: Transmission overhaul, clutch replacement (manual), torque converter service (automatic). Repair Brakes: Brake pad/shoe replacement, rotor/drum machining/replacement, caliper servicing, bleeding. Repair Electrical: Wiring harness repair, component replacement (alternator, starter, sensors), fuse/relay diagnosis. Repair Body: Panel replacement, dent repair, door/tailgate adjustment, glass replacement. Special Tools: Identification and usage of specialized tools required for specific repairs. Torque Specifications: Detailed torque values for all critical fasteners. Schematics Diagrams: Wiring diagrams, vacuum diagrams, and exploded view diagrams for major components. Technical Depth Depth Level: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostic procedures, including fault code interpretation and guided troubleshooting. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable for efficient information retrieval. Print Quality Print Quality: High-quality digital reproduction of original factory documentation. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Diesel (e.g., XDi variants) Displacement: Commonly 2.7L (2696 cc) Engine Code Example: OM662LA (Mercedes-Benz derived diesel engine) Performance Horsepower: Approximately 120-140 HP (depending on specific engine tune) Torque: Approximately 240-290 Nm (depending on specific engine tune) Fuel System Fuel Injection: Common Rail Direct Injection (CRDi) Emissions Control: Euro III/IV compliance (market dependent) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 5-speed Automatic Transmission (often Mercedes-Benz derived) Features Drivetrain: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD/AWD) options available. 📐 Dimensions Exterior Length: Approx. 4925 mm Width: Approx. 1915 mm Height: Approx. 1755 mm Weights Gross Vehicle Weight: Varies by configuration, typically around 2500-2800 kg 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing body. Early models may have less robust safety structures compared to contemporary European competitors. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Esp: Electronic Stability Program (ESP) may be optional or standard on later models. Passive Features Airbags: Front airbags for driver and passenger. Side airbags may be optional. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, possibly with cassette. Limited connectivity options by modern standards. Navigation: Optional factory navigation systems might be available on higher trims. Driver Assistance Parking Sensors: Rear parking sensors might be available as an option. Connectivity Bluetooth: Likely not standard; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically 10,000 km or 12 months (refer to specific manual for exact interval). Timing Belt Replacement: If equipped with a belt-driven engine, typically every 60,000-100,000 km or 5-7 years. (Diesel likely uses a chain or a robust belt). Fluid Specifications Engine Oil Specification Diesel: API CI-4 or ACEA B4/E7, viscosity grade 5W-30 or 10W-40 (refer to manual). Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically OAT or HOAT. Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Automatic: Specific ATF fluid (often Mercedes-Benz spec like MB 236.10 or similar) Known Issues Diesel Engine: Potential for EGR valve issues, injector problems, glow plug failure. Turbocharger health is critical. Transmission: Automatic transmission can be prone to solenoid issues or torque converter problems if maintenance is neglected. Suspension: Wear in bushings and ball joints, particularly with high mileage and varied...