🏷️ Basic Information Identification Make: Steyr Model: Terrus CVT Sub Models: • 6270 Terrus CVT • 6300 Terrus CVT Codes Pin Start Code: ZFEX50001 Product Identifier: Steyr 6270 6300 TERRUS CVT Repair Manual 👋 Introduction Market Position Segment: High-horsepower agricultural tractors, premium segment, focusing on advanced technology and operator comfort. Target Audience: Large-scale agricultural operations, contractors, and users requiring high performance and sophisticated control systems. Competitive Analysis Competitors: John Deere 7R Series, Fendt 700 Vario Series, New Holland T7 Series, Claas ARION Series, Massey Ferguson 7700 Series. Key Features Cvts Technology: Leverages advanced Continuously Variable Transmission (CVT) technology for optimal power delivery, fuel efficiency, and precise speed control. Engine Performance: Equipped with powerful, efficient engines designed for heavy-duty agricultural tasks, offering high torque reserves. Operator Comfort: Designed with a focus on operator comfort and ergonomics, featuring advanced cab suspension and intuitive controls. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics, Troubleshooting Page Count Total Pages: 6385 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine diagnostics, overhaul, repair, component replacement (e.g., fuel injection, cooling, lubrication, exhaust). Transmission: Complete CVT transmission service, repair, calibration, component specifications, fluid maintenance, and troubleshooting for the ZF Eccom series. Hydraulics: Hydraulic system diagnosis, pump and valve repair, cylinder and actuator servicing, fluid specifications, and filter replacement. Electrical System: Detailed wiring diagrams, component testing, diagnostic procedures for ECUs, sensors, actuators, lighting, and power distribution. Drivetrain: Front and rear axle service, differential maintenance, PTO (Power Take-Off) unit repair, and driveshaft servicing. Chassis And Suspension: Steering system overhaul, brake system repair (including hydraulic and parking brake), front axle suspension components. Cab And Body: Cab interior components, HVAC system service, door mechanisms, exterior panel repair, and access panel procedures. Operator Interface: Control panel operation, joystick functions, display unit diagnostics and calibration, and programming features related to the CVT. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement intervals, fluid change procedures. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and complex faults across all systems. Repair: Step-by-step repair instructions for major components and assemblies, including disassembly, inspection, part replacement, and reassembly. Overhaul: Detailed procedures for complete engine and transmission overhauls, including blueprint specifications and assembly sequences. Calibration: Procedures for calibrating essential systems such as the CVT, hydraulic controls, and engine management system. Diagnostics: Advanced diagnostic techniques using specialized tools, error code interpretation, and sensor data analysis. Technical Depth Depth Level: Comprehensive technical details suitable for professional technicians and advanced DIY users, covering everything from basic maintenance to complete rebuilds and diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable, allowing users to create physical copies of sections or the entire manual. Searchability: Searchable PDF, enabling quick access to specific information via keywords. Binding Type Binding Recommendation: Recommended to be printed and professionally bound for durability in a workshop environment. Paper Type Paper Recommendation: Suggest using durable, high-quality paper suitable for workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: FPT Industrial (a CNH Industrial brand) Engine Series 6270: NEF Series (e.g., NEF 67 or similar) Engine Series 6300: Cursor Series (e.g., Cursor 9 or similar) Emission Standard: Likely Stage IV (Tier 4 Final) or later, depending on the specific production year covered by the PIN. Performance Rated Power 6270: Approximately 270 rated hp (may vary with boost/powershift) Rated Power 6300: Approximately 300 rated hp (may vary with boost/powershift) Max Torque 6270: Typically above 1000 Nm (specific values depend on engine variant and boost) Max Torque 6300: Typically above 1150 Nm (specific values depend on engine variant and boost) Fuel System Injection System: Common Rail Direct Injection, High Pressure. Fuel Type: Diesel Aftertreatment: Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF). 🔧 Transmission Standard Type: ZF Eccom CVT (Continuously Variable Transmission) Features: Four operating modes (Auto, Manual, PTO, Cruise Control), advanced electronic control, cruise control functionality, power shuttle, engine speed management. Fluid Type Recommendation: Specific CVT fluid, typically of a high-performance synthetic formulation (e.g., SAE 75W-80 or proprietary fluid, consult manual for exact specification). Fluid Capacity Recommendation: Capacity will be detailed in the manual, typically in the range of 20-30 liters for the transmission system. Features Power Take Off: Multiple PTO speeds available (e.g., 540/540E/1000/1000E), electronically controlled engagement. 📐 Dimensions Exterior Wheelbase: Typically around 2.8 to 3.0 meters (specific to model variant). Overall Length: Varies, but generally in the range of 4.8 to 5.2 meters. Overall Width: Varies based on tire configuration, typically 2.5 meters (maximum legal road width). Overall Height: Approximately 3.0 to 3.3 meters to the top of the cab. Weights Unladen Weight: Typically in the range of 8,000 to 10,000 kg, depending on configuration. Max Permissible Weight: Likely around 14,000 to 16,000 kg, allowing for significant...
Diagnostic flowcharts and procedures for identifying and resolving common and complex faults across all systems.
Repair:
Step-by-step repair instructions for major components and assemblies, including disassembly, inspection, part replacement, and reassembly.
Overhaul:
Detailed procedures for complete engine and transmission overhauls, including blueprint specifications and assembly sequences.
Calibration:
Procedures for calibrating essential systems such as the CVT, hydraulic controls, and engine management system.
Diagnostics:
Advanced diagnostic techniques using specialized tools, error code interpretation, and sensor data analysis.
Technical Depth
Depth Level:
Comprehensive technical details suitable for professional technicians and advanced DIY users, covering everything from basic maintenance to complete rebuilds and diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable, allowing users to create physical copies of sections or the entire manual.
Searchability:
Searchable PDF, enabling quick access to specific information via keywords.
Binding Type
Binding Recommendation:
Recommended to be printed and professionally bound for durability in a workshop environment.
Paper Type
Paper Recommendation:
Suggest using durable, high-quality paper suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
FPT Industrial (a CNH Industrial brand)
Engine Series 6270:
NEF Series (e.g., NEF 67 or similar)
Engine Series 6300:
Cursor Series (e.g., Cursor 9 or similar)
Emission Standard:
Likely Stage IV (Tier 4 Final) or later, depending on the specific production year covered by the PIN.
Performance
Rated Power 6270:
Approximately 270 rated hp (may vary with boost/powershift)
Rated Power 6300:
Approximately 300 rated hp (may vary with boost/powershift)
Max Torque 6270:
Typically above 1000 Nm (specific values depend on engine variant and boost)
Max Torque 6300:
Typically above 1150 Nm (specific values depend on engine variant and boost)
Four operating modes (Auto, Manual, PTO, Cruise Control), advanced electronic control, cruise control functionality, power shuttle, engine speed management.
Fluid Type Recommendation:
Specific CVT fluid, typically of a high-performance synthetic formulation (e.g., SAE 75W-80 or proprietary fluid, consult manual for exact specification).
Fluid Capacity Recommendation:
Capacity will be detailed in the manual, typically in the range of 20-30 liters for the transmission system.
Features
Power Take Off:
Multiple PTO speeds available (e.g., 540/540E/1000/1000E), electronically controlled engagement.
📐 Dimensions
Exterior
Wheelbase:
Typically around 2.8 to 3.0 meters (specific to model variant).
Overall Length:
Varies, but generally in the range of 4.8 to 5.2 meters.
Overall Width:
Varies based on tire configuration, typically 2.5 meters (maximum legal road width).
Overall Height:
Approximately 3.0 to 3.3 meters to the top of the cab.
Weights
Unladen Weight:
Typically in the range of 8,000 to 10,000 kg, depending on configuration.
Max Permissible Weight:
Likely around 14,000 to 16,000 kg, allowing for significant ballast and implement weight.
Front Axle Load Capacity:
Detailed in manual, crucial for front hitch/loader operations.
Rear Axle Load Capacity:
Detailed in manual, highest load-bearing component.
Electronic traction management, potentially integrated with ABS and differential lock systems.
Visibility:
High-visibility cab, advanced lighting systems (LED options available), large glass areas.
Passive Features
Seat Belt:
Operator seat belt, typically 3-point.
Cab Structure:
Reinforced safety cab designed to withstand significant impact forces.
💡 Technology Features
Infotainment
Operator Terminal:
Integrated color touchscreen display for tractor controls, settings, diagnostics, and potentially GPS/telematics integration.
Driver Assistance
Autosteer Readiness:
Likely pre-wired or integrated for GPS-guided autosteer systems (e.g., S-Guide).
Engine Management:
Advanced electronic engine control unit (ECU) managing fuel injection, emissions, and performance based on load and operator input.
Hydraulic Control:
Electronic hitch control (EHR), load sensing hydraulics, and proportional valve control for external hydraulic services.
Connectivity
Telematics:
Optional telematics systems for remote monitoring, fleet management, and data logging (e.g., CNH Industrial's PLM Connect).
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically every 500 or 600 operating hours (refer to manual for exact specification based on oil type and operating conditions).
Transmission Fluid And Filter:
Crucial for CVT longevity. Intervals typically range from 1200 to 2400 operating hours, with strict adherence to fluid type and cleanliness.
Hydraulic Fluid And Filter:
Typically every 1200 or 2400 operating hours. Includes checking and topping up reservoir as needed.
Air Filter:
Service or replacement based on operating conditions and restriction indicator, often around 250-500 hours.
Fluid Specifications
Engine Oil:
API CJ-4 or CK-4, ACEA E9, and specific OEM approvals (e.g., CNH MAT 3521/3522). Viscosity typically SAE 15W-40 or 10W-40 (low SAPS).
Coolant:
OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Check manual for exact type and freeze protection level.
Transmission Fluid:
Specific ZF CVT fluid or approved equivalent. Do NOT use standard tractor hydraulic fluid or gear oil.
Hydraulic Fluid:
Hydraulic Transmission Fluid (HTF) or ISO VG 46 hydraulic oil, depending on the specific system design. Check manual for approved types.
Known Issues
Cvts Potential Concerns:
Overheating under extreme load if cooling system is not maintained, improper fluid maintenance leading to transmission wear, calibration drift if not serviced correctly.
Engine Emissions Systems:
Potential clogging of DPF, issues with SCR system components (e.g., DEF injector, NOx sensors) if fuel quality is poor or maintenance is neglected.
Electrical System Diagnostics:
Complex electronic systems require specialized diagnostic tools and software for accurate troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Steyr Traktoren, an Austrian agricultural machinery manufacturer with a long history dating back to the early 20th century, now part of CNH Industrial.
Model Evolution
Terrus Series:
The Terrus CVT represents Steyr's commitment to high-horsepower, advanced technology tractors, building on their legacy of innovation in the agricultural sector.
Cvts Integration:
The integration of ZF CVT technology is a significant step, positioning Steyr competitively in the premium tractor market segment.
Production
Manufacturing Location:
Likely manufactured at Steyr's primary production facilities, for example, in St. Valentin, Austria.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Steyr tractors, particularly those with advanced technology like CVTs, have historically received awards for innovation and design from agricultural and engineering bodies, though specific awards for these exact models would need to be researched.
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