🏷️ Basic Information Identification Make: Still Model Line: R60 Series Forklift Trucks Covered Models: R60-55, R60-60, R60-70, R60-80, 6125, 6126, 6127, 6128, Kalmar ECE 50-90 Codes Internal Product Codes: 6125, 6126, 6127, 6128 👋 Introduction Market Position Product Category: Industrial Forklift Trucks Vehicle Type: Electric Counterbalance Forklift Truck Competitive Analysis Key Competitors: Linde Material Handling, Toyota Material Handling, Hyster, Yale Material Handling, Crown Equipment Key Features Of Manual Information Richness: Original factory content with high-quality images, circuit diagrams, and detailed instructions Usability: Searchable text and printable pages for ease of use in a workshop environment Content Structure: Organized into logical sections (A-G) covering all aspects from introduction to technical data and index. 📋 Manual Details Coverage Areas Geographic Coverage: Global (based on English language and factory origin) Page Count Total Pages: 454 Manual Type Type: Maintenance Service Manual / Workshop Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Electric Motor), Transmission, Power Transmission (Propeller Shaft, Drive Axle) Chassis: Brakes (Servo Brake System, Parking Brake System), Steering (Servo Steering System), Wheel Suspension (Steering Axle Cradle, Steering Spindle, Wheel Hub), Tyres and Rims Hydraulics: Common Hydraulics (Tanks, Accumulators, Pumps, Filters, Hydraulic Oil Management) Electrical: Common Electrical (Batteries, Electric Motor Carbon Brush) Operator Interface And Body: Controls and Instruments, Frame, Body, Cab (Construction, Suspension, Doors, Wiping/Cleaning), Load Handling (Lift/Lower Cylinders, Mast, Chains, Tilt Cylinders, Lifting Forks) Cooling System: Cooling drive motor Load Handling Components: Lift cylinder, Mast, Mast wheels, Chains, Tilt cylinder, Lifting forks Frame And Body: Frame, Body, Safety and emergency equipment Operator Cabin: Cab construction, suspension, doors, and tipping mechanism. Electrical System: Batteries and related electrical components. Procedures Included Maintenance Tasks: Preventive Maintenance, 50-Hour Check, Service Schedule, Carbon Brush Replacement, Fluid Checks and Replacements, Filter Replacements Repair And Diagnostics: Component Overhaul, Troubleshooting (including Error Codes), System Adjustments, Hydraulic System Maintenance, Brake System Servicing, Steering System Repair, Load Handling Mechanism Repair Troubleshooting Codes: Error codes section for systematic fault diagnosis General Operations: Information on operating the truck (reading operator's manual, warning information). Safety Warnings: Comprehensive safety warnings and guidance throughout the manual. Technical Depth Diagnostic Capability: Advanced diagnostics, including error codes and system-specific troubleshooting Rebuild Instructions: Detailed instructions for repair and potentially overhaul of major components Electrical Schematics: Includes circuit diagrams for electrical systems Diagrams: Includes various diagrams (likely schematic, exploded views) to aid understanding Specifications Data: Includes a 'Technical Data' section (F) for precise specifications. Glossary: Includes 'Terminology and Index' for clear understanding of terms. Component Level Repair: Detailed repair procedures for individual components like lift cylinders, mast wheels, and brake units. 📊 Manual Specifications File Format PDF Quality: High quality images, Searchable Text Searchability: Searchable text for quick information retrieval Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Electric Motor (for all listed models) Motor Type: DC Electric Motor (typical for this era and type of equipment) Performance Voltage Requirements: Refer to specific model's electrical system (typically 48V or higher for industrial forklifts) Fuel System Fuel Type: Electricity (Battery Powered) Maintenance Points Carbon Brushes: Includes instructions for checking and replacing carbon brushes on the electric motor Cooling Drive Motor: Specific maintenance procedures for the cooling system of the drive motor. 🔧 Transmission Standard Type: Electric Drive Transmission Optional Features: Travel direction selector Maintenance Points Drive Axle: Coverage includes maintenance and potential repair of the drive axle Features Travel Direction Selector: Instructions on the operation and maintenance of the travel direction selector. 📐 Dimensions Weights Counterweights: Details on counterweights for stability are included Gross Vehicle Weight: Varies by specific model (R60-55, -60, -70, -80) and configuration; detailed in technical data section. Payload Capacity: The model numbers (R60-55, -60, -70, -80) indicate varying load capacities, typically from 5,500 lbs to 8,000 lbs (approx. 2.5 to 3.6 metric tons). 🛡️ Safety Features Ratings General Safety: Extensive section dedicated to general safety information and warnings Active Features Braking Systems: Covers servo brake system and parking brake system with detailed components (brake pedal, wheel brakes, parking brake unit) Passive Features Cab Structure: Information on cab construction, suspension, doors, and cab tipping General Procedures Lifting Heavy Components: Specific safety instructions for lifting heavy components Noise Vibration: Safety instructions related to noise and vibrations. Environmental Considerations Fluid Handling: General safety guidelines for handling fluids and potential environmental impact 💡 Technology Features Infotainment Controls And Instruments: Details on operational controls and dashboard instruments Driver Assistance Servo Systems: Includes servo steering system and servo brake system, indicating enhanced operational assistance Connectivity Diagnostic Interfaces: Implied through 'Error Codes' and detailed system diagnostics, suggesting interface points for electronic troubleshooting 🔧 Maintenance Service Intervals Preventive Schedule: Detailed service schedule and 50-hour check procedures provided Major Service: Service schedule provides intervals for various maintenance checks and...