Still Fork Truck R70-40 R70-45 R70-50 Series: R7071 R7072 R7073 R7081 R7082 R7083 Workshop Manual

Precio habitual: $134.00
Precio de venta: $134.00
Precio habitual
Precio unitario: por

🏷️ Basic Information Identification Make: STILL Model: R70-40, R70-45, R70-50 Series Series Codes: R7071, R7072, R7073, R7081, R7082, R7083 👋 Introduction Market Position Market Position: The STILL R70 series forklifts represent a robust range of electric counterbalanced forklift trucks designed for demanding industrial applications. They compete in the mid-range capacity segment (4.0-5.0 ton) against manufacturers like Linde, Jungheinrich, and Toyota, emphasizing reliability, efficiency, and operator comfort. Competitive Analysis Competitive Analysis: STILL forklifts are known for their German engineering and build quality. The R70 series typically features advanced AC drive technology for efficient power delivery and reduced maintenance, along with ergonomic operator cabins. This manual provides the detailed technical information necessary to maintain and repair these sophisticated machines, ensuring optimal performance and longevity. Key Features Key Features: This workshop manual is an original factory document, ensuring accuracy and completeness. It covers a wide array of models and is equipped with high-quality images, clear circuit diagrams, and detailed instructions, making it an invaluable resource for technicians and maintenance personnel. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive coverage of R70-40, R70-45, R70-50 series forklifts, including electrical systems, internal combustion engines, mechanical drivetrain, chassis, steering, brakes, controls, displays, electronics, hydraulics, masts, and accessories. Page Count Page Count: 269 Manual Type Manual Type: Workshop Manual Language Language: English Format Format: PDF Features Features: Original factory manual, high quality images, circuit diagrams, printable, searchable text. 📖 Manual Coverage Systems Covered Systems Covered: Electric Motor (Traction Motor, Generator), Internal Combustion Engine (Diesel, LPG), Engine Ancillaries (LPG System, Exhaust), Mechanical Drive Axle, Chassis, Steering System (Hydraulic, Swing Axle), Braking System (Service Brake, Parking Brake), Controls (Pedals, Levers, Joystick), Displays, Electrical/Electronics (Control Units, Wiring, Components), Batteries, Hydraulics (Basic, Working, Steering), Masts (Lift Masts, Chains, Cylinders), Load Carriers, Valves. Procedures Included Procedures Included: Removal and Installation (motors, engine components,...

Tipo: Fork Truck

Proveedor:

SKU: 156787

Colecciones: ALL

Etiquetas: Engines Fork Truck Impco R70-40 R70-45 R70-50 R7071 R7072 R7073 R7081 R7082 R7083 Still

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

STILL

Model:

R70-40, R70-45, R70-50 Series

Series Codes:

R7071, R7072, R7073, R7081, R7082, R7083

👋 Introduction

Market Position

Market Position:

The STILL R70 series forklifts represent a robust range of electric counterbalanced forklift trucks designed for demanding industrial applications. They compete in the mid-range capacity segment (4.0-5.0 ton) against manufacturers like Linde, Jungheinrich, and Toyota, emphasizing reliability, efficiency, and operator comfort.

Competitive Analysis

Competitive Analysis:

STILL forklifts are known for their German engineering and build quality. The R70 series typically features advanced AC drive technology for efficient power delivery and reduced maintenance, along with ergonomic operator cabins. This manual provides the detailed technical information necessary to maintain and repair these sophisticated machines, ensuring optimal performance and longevity.

Key Features

Key Features:

This workshop manual is an original factory document, ensuring accuracy and completeness. It covers a wide array of models and is equipped with high-quality images, clear circuit diagrams, and detailed instructions, making it an invaluable resource for technicians and maintenance personnel.

📋 Manual Details

Coverage Areas

Coverage Areas:

Comprehensive coverage of R70-40, R70-45, R70-50 series forklifts, including electrical systems, internal combustion engines, mechanical drivetrain, chassis, steering, brakes, controls, displays, electronics, hydraulics, masts, and accessories.

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Manual

Language

Language:

English

Format

Format:

Features

Features:

Original factory manual, high quality images, circuit diagrams, printable, searchable text.

📖 Manual Coverage

Systems Covered

Systems Covered:

Electric Motor (Traction Motor, Generator), Internal Combustion Engine (Diesel, LPG), Engine Ancillaries (LPG System, Exhaust), Mechanical Drive Axle, Chassis, Steering System (Hydraulic, Swing Axle), Braking System (Service Brake, Parking Brake), Controls (Pedals, Levers, Joystick), Displays, Electrical/Electronics (Control Units, Wiring, Components), Batteries, Hydraulics (Basic, Working, Steering), Masts (Lift Masts, Chains, Cylinders), Load Carriers, Valves.

Procedures Included

Procedures Included:

Removal and Installation (motors, engine components, axle, steering components, brakes, control units, hydraulic pumps, cylinders, valve blocks), Maintenance and Test Specifications, Servicing (LPG filter, evaporator), Leak Testing, Adjustment (chains), Troubleshooting, Diagnostics, Circuit Diagrams, Component Functionality Descriptions.

Technical Depth

Technical Depth:

Detailed workshop-level information including general technical data, electrical connections, component specifications, removal/installation procedures, maintenance schedules, testing procedures, and system diagnostics. Covers both basic maintenance and complex repairs. Includes circuit diagrams for electrical and hydraulic systems.

Electrical Diagrams

Electrical Diagrams:

Includes circuit diagrams for the electrical system, which is crucial for troubleshooting and repair.

Hydraulic Diagrams

Hydraulic Diagrams:

Provides Hydraulic circuit diagrams for multi-lever and proportional technology systems.

Mast Systems

Mast Systems:

Detailed coverage of lift masts, including telescopic and triple masts, load chains (checking, cleaning, adjusting), lift cylinders, support rollers, end position damping, and hose safety valves.

Steering System Coverage

Steering System Coverage:

Detailed coverage of hydraulic steering, including steering system error detection, steering unit, priority valve, steering column, swing axle, wheel hubs, tie rods, and axle stubs.

Electronic Components And Wiring

Electronic Components And Wiring:

Covers electrical components, software compatibility, PAN process, parameter management, error ring buffer, insulation measurement, drive mode monitoring, wiring diagrams, CAN bus connections, brake resistors, fuse boxes, fuses, relays, option boards, and CAN power ports.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Quality Illustrated

Binding Type

Binding Type:

Digital (Printable)

Paper Type

Paper Type:

N/A (Digital)

Searchability

Searchability:

Searchable Text

⚙️ Engine Specifications

Primary Engine

Primary Engine:

The manual covers both electric drive motors and internal combustion engines. For internal combustion, it details VW 2.0L turbodiesel and VW VR6 3.2L LPG engines.

Performance

Performance:

Specific performance figures (HP, Torque) are not detailed in the provided summary but would be found within the manual's sections dedicated to the VW 2.0L TDI and VW VR6 3.2L LPG engines.

Fuel System

Fuel System:

Covers LPG (Liquefied Petroleum Gas) fuel system components including Impco parts, evaporator function, gas mixer, suction module, MAP/MAT sensors, and gas shut-off valves. Also covers diesel fuel system specifics for the VW 2.0L TDI engine.

Engine Variants

Engine Variants:

VW 2.0L turbodiesel, VW VR6 3.2L LPG

Engine An Bauteile

Engine An Bauteile:

Covers LPG system components (Impco), evaporator, gas mixer, suction module, sensors, gas shut-off valve, LPG filter, exhaust system, lambda control system, lambda sensor, and catalytic converter.

Electric Motor Details

Electric Motor Details:

Includes information on the traction motor, traction drive, speed sensors, pin sensors, and temperature sensors (KTY84). Also covers the generator/alternator with removal and installation procedures.

🔧 Transmission

Standard

Standard:

The manual covers the drive axle and differential gearbox which are integral to the forklift's powertrain. While not a traditional automotive transmission, it details the mechanical components of the drive system.

Optional

Optional:

Not specified in the provided product information.

Features

Features:

Details include removal and installation of the drive axle, differential gearbox, and brake systems. Also covers the drive wheel unit and general technical data for the Carraro EC 50 L drive axle.

Drive Axle Details

Drive Axle Details:

Information on Carraro EC 50 L drive axle, including removal/installation, differential gearbox, and brake assembly.

📐 Dimensions

Exterior

Exterior:

Specific exterior dimensions (length, width, height) are not provided but are inherent to the R70-40 (4.0t), R70-45 (4.5t), and R70-50 (5.0t) load capacities.

Cargo

Cargo:

The manual covers the lift mast, fork carriage, and associated hydraulic cylinders and chains which are directly related to cargo handling and lifting capacity.

Weights

Weights:

Covers counterweight as a chassis component. Gross vehicle weight specifications would be specific to each model variant (R70-40, R70-45, R70-50).

🛡️ Safety Features

Ratings

Ratings:

The manual includes 'Sicherheitshinweise' (Safety Instructions) and covers safety aspects such as 'Securing the fork carriage', 'Working on live electrical components', and 'Leitungsbruchsicherung' (Hose safety valve).

Active Features

Active Features:

The manual details various control systems including accelerator (single and double pedal), multi-levers, and joystick controls, which are critical for safe operation. Also covers steering system diagnostics and hydraulic priority valves.

Passive Features

Passive Features:

Includes information on the braking system (service brake, parking brake), and safety features within the hydraulic system such as hose safety valves and end position damping for mast cylinders.

💡 Technology Features

Infotainment

Infotainment:

Not applicable to this industrial equipment. Focus is on operational controls and displays.

Driver Assistance

Driver Assistance:

Features described include 'Einpedal' (single-pedal operation), 'Zweipedal' (dual-pedal operation), joystick controls, and electronic control units (TCU) for drive and work hydraulics, indicating advanced electronic management of vehicle functions.

Connectivity

Connectivity:

Mentions 'CAN bus connections' and 'CAN power port (CPP)', indicating the use of CAN communication for electronic control and data transfer within the forklift's systems.

Electronic Controls

Electronic Controls:

Details the 'Truck control unit (TCU)' for driving and working hydraulics, inverters for drive control, traction motor temperature monitoring, and parameter management, highlighting sophisticated electronic integration.

Display Systems

Display Systems:

Covers 'Bedienkonsole' (Operator Console), 'Direction of travel flasher display', and 'Display operating unit (ABE 1) Generation 1', which are crucial for monitoring vehicle status and providing operational feedback.

Control Systems Overview

Control Systems Overview:

Overview of controls including single-pedal, double-pedal, multi-levers, and joystick operations, with specific mentions of axle assignment and direction of travel flasher module (Fabli).

🔧 Maintenance

Service Intervals

Service Intervals:

The manual provides detailed procedures for maintenance tasks, implying a need for regular servicing. Specific intervals for tasks like filter changes, fluid checks, and component inspections would be detailed within the respective system sections.

Fluid Specifications

Fluid Specifications:

Covers 'Hydraulic oil' and mentions 'Return filter', 'Breather', 'Suction filter', and 'High-pressure filter', indicating the importance of correct hydraulic fluid and filtration. Specific fluid types and capacities would be detailed in the hydraulics section.

Known Issues

Known Issues:

While not explicitly listed as 'known issues', the manual's diagnostic sections, error code information (e.g., 'Error ring buffer'), and troubleshooting procedures are designed to address common and uncommon problems encountered during operation.

Component Maintenance

Component Maintenance:

Detailed procedures for servicing and maintaining: traction motor, generator, diesel/LPG engines, LPG system components, drive axle, steering system, braking system, hydraulic system components (pump, valves, cylinders), and lift mast components.

Troubleshooting

Troubleshooting:

The manual contains sections on electrical system diagnostics, error codes, and general troubleshooting procedures for various components.

Brake System Maintenance

Brake System Maintenance:

Procedures for servicing the mechanical service brake, including removal/installation and brake cable changes. Also covers parking brake cable changes and parking brake switch.

Hydraulic Maintenance

Hydraulic Maintenance:

Covers basic hydraulics, fan motor control, steering hydraulics, working hydraulics, variable displacement pumps, pump regulators, hydraulic tanks, filters (return, suction, high-pressure), and fittings.

📚 Vehicle History

Brand Heritage

Brand Heritage:

STILL is a globally recognized manufacturer of forklifts and warehouse equipment, with a long history dating back to 1920 in Hamburg, Germany. They are known for innovation, quality, and comprehensive customer service.

Model Evolution

Model Evolution:

The R70 series represents a generation of STILL's counterbalanced forklift trucks that likely evolved from earlier electric and internal combustion models, incorporating advancements in AC drive technology, electronics, and ergonomics. The inclusion of VW engines suggests specific model configurations or market variants.

Production

Production:

Production years are not specified, but the technical content suggests a model range that has been in operation for a considerable period, likely within the last 1-2 decades, allowing for the development of a comprehensive workshop manual.

🏆 Awards & Recognition

Recognitions

Recognitions:

Specific awards for the R70 series are not mentioned, but STILL as a brand has received numerous accolades for design, innovation, and safety over its history.

Ratings

Ratings:

Not applicable in the context of typical automotive safety ratings (e.g., NHTSA, Euro NCAP). Focus is on operational safety within industrial environments.

Certifications

Certifications:

Industrial equipment like forklifts adhere to various safety and operational standards (e.g., ISO, ANSI) which are implicitly covered by the factory-issued workshop manual.