Still Fork Truck R70-60 R70-70 R70-80 Series: R7090 R7091 R7092 Operating and Maintenance Instructions
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🏷️ Basic Information Identification Make: Still Model: R70-60, R70-70, R70-80 Series Covered Models: R7090, R7091, R7092 Codes Series Designation: R70 Series 👋 Introduction Market Position Positioning: High-capacity electric forklift trucks designed for demanding industrial applications. Competitive Analysis Comparisons: Competes with other major manufacturers of electric counterbalance forklifts, focusing on reliability, efficiency, and operator comfort. Key Features Operator Focus: Emphasis on operator safety, comfort (adjustable seats, steering), and ease of operation through intuitive controls and clear display information. Environmental Focus: Specific sections on 'For the love of the environment', packaging, and disposal of components and batteries indicate an emphasis on environmental responsibility. Document Scope: Comprehensive documentation covering safe operation, maintenance, and technical aspects of the R70 Series trucks. 📋 Manual Details Coverage Areas Primary Coverage: Operation and Maintenance Page Count Total Pages: 275 Manual Type Type: Original Factory Operating and Maintenance Instructions Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Diesel engine operation, starting, shutdown, refueling, cooling system, fuel system, exhaust system (including particle filters), transmission (traction control programs). Hydraulics: Hydraulic system operation, lifting system variants, mast versions, hydraulic blocking function, multi-lever and single-lever operation for lifting and attachments, auxiliary hydraulics, attachment control, pressurizing/depressurizing connections. Electrical: Electrical equipment overviews, console displays, fault messages, lighting systems, rotating beacons, hazard warning systems, direction indicators, rear working spotlights, windscreen wiper/washer, heater, FleetManager (variant), accident recorder (variant). Chassis And Controls: Driver's compartment overviews, operating devices, display elements, console controls, steering system, brake system (service and parking), wheels, tyres, seat adjustment (MSG 65/MSG 75), steering column adjustment. Load Handling: Fork arms, changing fork arms, fork extension, operation with reversible fork arms, lifting system variants, mast versions, working under load, safety regulations for handling loads, picking up and setting down loads. Operator Aids: Shelves and cup holders, adjustment of driver's seat and steering column, lighting controls, hazard warning system, direction indicators, windscreen wiper/washer, heater. Safety Systems: Safety inspections, handling of consumables, gas springs and accumulators, brakes, steering, tires, medical equipment considerations, and specific warning symbols are detailed. Procedures Included Operation: Pre-commissioning checks, startup procedures, driving safety regulations, single-pedal and dual-pedal operation, lifting loads, working under load, transporting loads, driving on slopes, operating attachments, trailer operation, console operations, operating in special situations (transport, towing, crane lifting, jump starting). Maintenance: General maintenance information, personnel qualifications, intervals for maintenance and inspection, ordering spare parts, quality/quantity of operating materials, safety regulations for maintenance, cleaning procedures, specific interval maintenance (first 50 hours, 500-hour, 1000-hour, 1500-hour, 3000-hour, 4000-hour), troubleshooting. Troubleshooting: The manual provides fault messages and their explanations, which are crucial for troubleshooting. The detailed circuit diagrams also enable advanced troubleshooting of electrical and hydraulic issues. Diagnostic Procedures: Includes troubleshooting based on fault messages and explanation of various system indicators on the console. Circuit diagrams are key for diagnostic work. Emergency Procedures: Detailed procedure for truck tipping over, jump starting, and shutdown/storage are included. Technical Depth Depth: Comprehensive. Covers daily checks, routine maintenance, and more in-depth service procedures. Includes circuit diagrams for detailed diagnosis and repair. Diagnostic Tools: While not explicitly stating diagnostic tools, the inclusion of detailed circuit diagrams and fault messages implies the manual is intended for technicians capable of performing diagnostics. 📊 Manual Specifications File Format PDF Quality: High quality with printable pages and searchable text. Searchable Text: Yes Image Quality: High quality illustrated factory images Diagrams Included: Hydraulic circuit diagram, Electrical equipment circuit diagrams. Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital PDF) Digital Features: Searchable Text, Printable Pages, High-Quality Images, Circuit Diagrams. Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Electric Motor (Specific motor details not provided in product info, but implied electric powertrain) Performance Performance Details: Capacities: R70-60 (6,000 kg), R70-70 (7,000 kg), R70-80 (8,000 kg). Specific motor power ratings are not detailed but are engineered for high load capacities. Fuel System Fuel Type: Electric (Battery powered) Engine Preheating: Instructions for engine preheating are included, suggesting a potential for internal combustion engine variants within the R70 series or as an auxiliary system, despite the primary focus being electric. Diesel Considerations: References to diesel fuel, fuel filters, and exhaust gas purification (including particle filters for Eberspacher and ETB systems) strongly suggest the availability of diesel engine variants or auxiliary diesel-powered systems within the R70 Series, or potentially a hybrid approach. 🔧 Transmission Standard Transmission Type: Electric Drive (Specific controller details not provided, but likely AC traction control) Optional Optional Features: Traction programs (adjustable for different operating conditions). Features Control Modes: Single-pedal operation, dual-pedal operation. 📐 Dimensions Exterior Dimensions General: Detailed dimensions are typically provided in technical data sections not fully enumerated in product description. VDI datasheet mentioned, indicating standardized dimensional reporting. Weights Operating Weight: Weight specifications vary by model and battery configuration, not detailed in product description. 🛡️ Safety Features Ratings Safety Standards: CE...
High-capacity electric forklift trucks designed for demanding industrial applications.
Competitive Analysis
Comparisons:
Competes with other major manufacturers of electric counterbalance forklifts, focusing on reliability, efficiency, and operator comfort.
Key Features
Operator Focus:
Emphasis on operator safety, comfort (adjustable seats, steering), and ease of operation through intuitive controls and clear display information.
Environmental Focus:
Specific sections on 'For the love of the environment', packaging, and disposal of components and batteries indicate an emphasis on environmental responsibility.
Document Scope:
Comprehensive documentation covering safe operation, maintenance, and technical aspects of the R70 Series trucks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation and Maintenance
Page Count
Total Pages:
275
Manual Type
Type:
Original Factory Operating and Maintenance Instructions
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Diesel engine operation, starting, shutdown, refueling, cooling system, fuel system, exhaust system (including particle filters), transmission (traction control programs).
Hydraulics:
Hydraulic system operation, lifting system variants, mast versions, hydraulic blocking function, multi-lever and single-lever operation for lifting and attachments, auxiliary hydraulics, attachment control, pressurizing/depressurizing connections.
Fork arms, changing fork arms, fork extension, operation with reversible fork arms, lifting system variants, mast versions, working under load, safety regulations for handling loads, picking up and setting down loads.
Operator Aids:
Shelves and cup holders, adjustment of driver's seat and steering column, lighting controls, hazard warning system, direction indicators, windscreen wiper/washer, heater.
Safety Systems:
Safety inspections, handling of consumables, gas springs and accumulators, brakes, steering, tires, medical equipment considerations, and specific warning symbols are detailed.
Procedures Included
Operation:
Pre-commissioning checks, startup procedures, driving safety regulations, single-pedal and dual-pedal operation, lifting loads, working under load, transporting loads, driving on slopes, operating attachments, trailer operation, console operations, operating in special situations (transport, towing, crane lifting, jump starting).
Maintenance:
General maintenance information, personnel qualifications, intervals for maintenance and inspection, ordering spare parts, quality/quantity of operating materials, safety regulations for maintenance, cleaning procedures, specific interval maintenance (first 50 hours, 500-hour, 1000-hour, 1500-hour, 3000-hour, 4000-hour), troubleshooting.
Troubleshooting:
The manual provides fault messages and their explanations, which are crucial for troubleshooting. The detailed circuit diagrams also enable advanced troubleshooting of electrical and hydraulic issues.
Diagnostic Procedures:
Includes troubleshooting based on fault messages and explanation of various system indicators on the console. Circuit diagrams are key for diagnostic work.
Emergency Procedures:
Detailed procedure for truck tipping over, jump starting, and shutdown/storage are included.
Technical Depth
Depth:
Comprehensive. Covers daily checks, routine maintenance, and more in-depth service procedures. Includes circuit diagrams for detailed diagnosis and repair.
Diagnostic Tools:
While not explicitly stating diagnostic tools, the inclusion of detailed circuit diagrams and fault messages implies the manual is intended for technicians capable of performing diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High quality with printable pages and searchable text.
Electric Motor (Specific motor details not provided in product info, but implied electric powertrain)
Performance
Performance Details:
Capacities: R70-60 (6,000 kg), R70-70 (7,000 kg), R70-80 (8,000 kg). Specific motor power ratings are not detailed but are engineered for high load capacities.
Fuel System
Fuel Type:
Electric (Battery powered)
Engine Preheating:
Instructions for engine preheating are included, suggesting a potential for internal combustion engine variants within the R70 series or as an auxiliary system, despite the primary focus being electric.
Diesel Considerations:
References to diesel fuel, fuel filters, and exhaust gas purification (including particle filters for Eberspacher and ETB systems) strongly suggest the availability of diesel engine variants or auxiliary diesel-powered systems within the R70 Series, or potentially a hybrid approach.
🔧 Transmission
Standard
Transmission Type:
Electric Drive (Specific controller details not provided, but likely AC traction control)
Optional
Optional Features:
Traction programs (adjustable for different operating conditions).
Features
Control Modes:
Single-pedal operation, dual-pedal operation.
📐 Dimensions
Exterior
Dimensions General:
Detailed dimensions are typically provided in technical data sections not fully enumerated in product description. VDI datasheet mentioned, indicating standardized dimensional reporting.
Weights
Operating Weight:
Weight specifications vary by model and battery configuration, not detailed in product description.
🛡️ Safety Features
Ratings
Safety Standards:
CE labelling and EC declaration of conformity in accordance with Machinery Directive. Residual risk information is provided.
Documentation Compliance:
Adherence to Machinery Directive for safe operation.
Active Features
Active Safety:
Seat belt (including Easybelt system), signal horn, warning regarding non-original parts, procedure if truck tips over, emergency hammer, safety inspections.
Passive Features
Passive Safety:
Overhead guard, roof loads, driver's compartment design, caution with gas springs and accumulators, insulation testing.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable to this type of industrial equipment in the traditional automotive sense. The 'console displays' and 'FleetManager (variant)' suggest a focus on operational data and fleet management rather than entertainment.
Driver Assistance
Driver Assistance:
Adjustable traction programs, operator seat and steering column adjustments contribute to a more controlled and less fatiguing operating experience. Fault message system provides real-time operational feedback.
Operator Interface:
Console displays provide critical information about truck status, operational parameters, and fault alerts, enhancing operator awareness.
Fault Message System:
Comprehensive list of fault messages with explanations (e.g., SAFETY BELT, AIR FILTER, OIL PRESSURE, COOLANT LEVEL) is provided for operator awareness and basic troubleshooting.
Connectivity
Connectivity Features:
FleetManager (variant) suggests the potential for telematics and data logging for fleet management purposes, though specific connectivity protocols are not detailed.
Maintenance after first 50 operating hours (break-in period service).
Major Overhaul Intervals:
Significant maintenance tasks are scheduled at 3000 and 4000-hour intervals, indicating robust design for longevity.
Routine Checks:
Visual inspections, engine oil level check, dust valve cleaning, wheel/tyre check, washer system fill, coolant level check are part of pre-commissioning operations and ongoing checks.
Fluid Specifications
Consumables:
Permissible consumables include specific oils, diesel fuel (for potential auxiliary systems or older models not explicitly stated as electric-only in description but implied by 'Fork Truck'), hydraulic fluid, brake fluid, battery acid, and coolant. Specific grades are detailed within the manual.
Coolant Type:
Coolant (Specific type and additive concentration checking mentioned).
Brake Fluid Type:
Brake Fluid (Level checking mentioned).
Hydraulic Fluid Type:
Hydraulic Fluid (Mentioned as a consumable, implying specific types for system operation).
Known Issues
Common Problems:
While specific known issues are not detailed in the product description, typical high-capacity forklift issues addressed by such manuals include hydraulic system leaks, electrical component wear, battery maintenance (if applicable), brake system wear, and mast component lubrication and adjustment.
Filter Maintenance:
Detailed maintenance for air filters, fuel filters (primary and for particle filter systems), and hydraulic oil filters are covered.
Particle Filter Service:
Detailed servicing procedures for ETB and Eberspacher particle filters are included, highlighting the importance and complexity of exhaust aftertreatment systems.
📚 Vehicle History
Brand Heritage
Brand History:
Still is a well-established German manufacturer of industrial trucks with a long history of producing reliable and innovative material handling equipment.
Model Evolution
Model Evolution:
The R70 Series represents Still's line of high-capacity electric counterbalance forklift trucks, likely evolving from previous generations of electric trucks with improvements in efficiency, ergonomics, and technology.
Model Naming Convention:
R70-XX indicates the capacity class (e.g., R70-60 for 6000 kg). The R7090, R7091, R7092 likely refer to specific model variants or configurations within the series, possibly related to mast type, battery, or options.
Production
Production Locations:
Still forklifts are typically manufactured in Germany and other European facilities.
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