1999-2004 Subaru Forester Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation First Generation Designation: SF Series First Generation Years: 1997-2002 Manual Covered Years: 1999-2004 Codes Chassis Codes: SF5, SF9 (1999-2002), SG5, SG9 (2003-2008 - *manual likely covers early SG models from 2003-2004*) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Station Wagon Key Selling Points: Symmetrical All-Wheel Drive (standard on most trims), practical cargo space, rugged styling, reliable Subaru boxer engines. Competitive Analysis Primary Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda Tribute. Key Features Manual Value Proposition: Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving time and money and ensuring the longevity of the vehicle. Vehicle Appeal: Durable and capable, appealing to outdoors enthusiasts and those needing a practical all-weather vehicle. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Intended Audience: Owner/Amateur, Professional Technician Readability: Easy to read type Page Count Estimated Page Count: ~1500-2500+ pages (typical for comprehensive factory service manuals of this era) Manual Type Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control system (ECU/ECM), transmission (automatic and manual), driveline (front/rear axles, differentials, driveshafts, CV joints) Chassis: Suspension (front strut, rear multi-link), steering system (power steering, steering column), braking system (ABS, front discs, rear discs/drums), wheels and tires Electrical: Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, body electrical (power windows, locks, mirrors, wipers), audio system, HVAC controls, airbags, anti-theft system Body And Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC ducting, sound deadening Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement Repair And Overhaul: Engine tune-up, cylinder head removal/installation, piston and connecting rod service, crankshaft service, transmission overhaul, clutch replacement, brake caliper/rotor replacement, suspension component replacement, power steering pump/rack replacement, starter motor and alternator replacement, electrical component diagnostics and repair Diagnostics: Troubleshooting guides, symptom-based diagnostics, wiring diagrams, diagnostic trouble codes (DTCs), component testing procedures, pressure testing, resistance testing Specifications And Tolerances: Torque specifications for all fasteners, component clearances, engine timings, fluid capacities, diagnostic values Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format Details: Digital PDF format, allowing for easy searching, zooming, and printing of specific pages. Print Quality Print Quality: High-resolution scans ensuring clarity of text and diagrams, suitable for printing. Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 1999 2002: 2.5L SOHC EJ253/EJ251 Boxer-4 (Naturally Aspirated) Engine Type 2003 2004: 2.5L SOHC EJ253/EJ251 Boxer-4 (Naturally Aspirated) and 2.0L SOHC EJ20 Turbocharged (GT/STI variants not covered by base manual, but possible for export models or specific trims). Performance 1999 2002 Horsepower Na: Approx. 165 hp @ 5600 rpm Torque Na: Approx. 162 lb-ft @ 4000 rpm Performance 2003 2004 Horsepower Na Sg: Approx. 165-175 hp (depending on specific engine code and emissions calibration) Torque Na Sg: Approx. 166-175 lb-ft (depending on specific engine code and emissions calibration) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher may be specified for turbo models if applicable) Engine Management Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS) ECU Type: Engine Control Unit (ECU) / Engine Control Module (ECM) 🔧 Transmission Standard Transmission Type Sf: 5-Speed Manual Transmission Transmission Type Sg: 5-Speed Manual Transmission Optional Transmission Type Sf: 4-Speed Automatic Transmission Transmission Type Sg: 4-Speed Automatic Transmission Features Drivetrain: Symmetrical All-Wheel Drive (standard on most trims) Transfer Case Manual: Viscous coupling center differential (integrated into transfer case) Transfer Case Auto: Electronically controlled transfer clutch for AWD operation (VTD system on some models/trims) 📐 Dimensions Exterior 1999 2002 Length: Approx. 175.0 - 175.6 inches Width: Approx. 66.7 inches Height: Approx. 63.0 - 63.6 inches Wheelbase: Approx. 103.5 inches Exterior 2003 2004 Length: Approx. 176.9 inches Width: Approx. 69.7 inches Height: Approx. 66.1 inches Wheelbase: Approx. 103.0 inches Weights Curb Weight: Approx. 3100-3300 lbs (depending on trim and transmission) Cargo Cargo Volume Behind Rear Seats: Approx. 35.1 - 36.7 cubic feet Cargo Volume With Rear Seats Folded: Approx. 63.0 - 67.0 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 stars (1999-2002 SF series) NHTSA Front Impact Passenger: 4 stars (1999-2002 SF series) IIHS Frontal Offset: Good (1999-2002 SF series) Active Features ABS: Standard on most trims, optional on base models Traction Control: Available on some higher trims or as an option (early systems). Passive Features Airbags:...

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Tipo: Carros

Proveedor:

SKU: 379100

Colecciones: ALL Subaru

Disponibilidad: En stock

Etiquetas: 1999 2000 2001 2002 2003 2004 Car Cars Forester Subaru

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Generation

First Generation Designation:

SF Series

First Generation Years:

1997-2002

Manual Covered Years:

1999-2004

Codes

Chassis Codes:

SF5, SF9 (1999-2002), SG5, SG9 (2003-2008 - *manual likely covers early SG models from 2003-2004*)

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV / Station Wagon

Key Selling Points:

Symmetrical All-Wheel Drive (standard on most trims), practical cargo space, rugged styling, reliable Subaru boxer engines.

Competitive Analysis

Primary Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda Tribute.

Key Features

Manual Value Proposition:

Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving time and money and ensuring the longevity of the vehicle.

Vehicle Appeal:

Durable and capable, appealing to outdoors enthusiasts and those needing a practical all-weather vehicle.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Intended Audience:

Owner/Amateur, Professional Technician

Readability:

Easy to read type

Page Count

Estimated Page Count:

~1500-2500+ pages (typical for comprehensive factory service manuals of this era)

Manual Type

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for extraction)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control system (ECU/ECM), transmission (automatic and manual), driveline (front/rear axles, differentials, driveshafts, CV joints)

Chassis:

Suspension (front strut, rear multi-link), steering system (power steering, steering column), braking system (ABS, front discs, rear discs/drums), wheels and tires

Electrical:

Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, body electrical (power windows, locks, mirrors, wipers), audio system, HVAC controls, airbags, anti-theft system

Body And Interior:

Body panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC ducting, sound deadening

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement

Repair And Overhaul:

Engine tune-up, cylinder head removal/installation, piston and connecting rod service, crankshaft service, transmission overhaul, clutch replacement, brake caliper/rotor replacement, suspension component replacement, power steering pump/rack replacement, starter motor and alternator replacement, electrical component diagnostics and repair

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, wiring diagrams, diagnostic trouble codes (DTCs), component testing procedures, pressure testing, resistance testing

Specifications And Tolerances:

Torque specifications for all fasteners, component clearances, engine timings, fluid capacities, diagnostic values

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Format Details:

Digital PDF format, allowing for easy searching, zooming, and printing of specific pages.

Print Quality

Print Quality:

High-resolution scans ensuring clarity of text and diagrams, suitable for printing.

Binding Type

Binding Type:

Not Applicable (Digital Format)

Paper Type

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type 1999 2002:

2.5L SOHC EJ253/EJ251 Boxer-4 (Naturally Aspirated)

Engine Type 2003 2004:

2.5L SOHC EJ253/EJ251 Boxer-4 (Naturally Aspirated) and 2.0L SOHC EJ20 Turbocharged (GT/STI variants not covered by base manual, but possible for export models or specific trims).

Performance 1999 2002

Horsepower Na:

Approx. 165 hp @ 5600 rpm

Torque Na:

Approx. 162 lb-ft @ 4000 rpm

Performance 2003 2004

Horsepower Na Sg:

Approx. 165-175 hp (depending on specific engine code and emissions calibration)

Torque Na Sg:

Approx. 166-175 lb-ft (depending on specific engine code and emissions calibration)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, higher may be specified for turbo models if applicable)

Engine Management

Ignition Type:

Electronic Ignition (Distributorless Ignition System - DIS)

ECU Type:

Engine Control Unit (ECU) / Engine Control Module (ECM)

🔧 Transmission

Standard

Transmission Type Sf:

5-Speed Manual Transmission

Transmission Type Sg:

5-Speed Manual Transmission

Optional

Transmission Type Sf:

4-Speed Automatic Transmission

Transmission Type Sg:

4-Speed Automatic Transmission

Features

Drivetrain:

Symmetrical All-Wheel Drive (standard on most trims)

Transfer Case Manual:

Viscous coupling center differential (integrated into transfer case)

Transfer Case Auto:

Electronically controlled transfer clutch for AWD operation (VTD system on some models/trims)

📐 Dimensions

Exterior 1999 2002

Length:

Approx. 175.0 - 175.6 inches

Width:

Approx. 66.7 inches

Height:

Approx. 63.0 - 63.6 inches

Wheelbase:

Approx. 103.5 inches

Exterior 2003 2004

Length:

Approx. 176.9 inches

Width:

Approx. 69.7 inches

Height:

Approx. 66.1 inches

Wheelbase:

Approx. 103.0 inches

Weights

Curb Weight:

Approx. 3100-3300 lbs (depending on trim and transmission)

Cargo

Cargo Volume Behind Rear Seats:

Approx. 35.1 - 36.7 cubic feet

Cargo Volume With Rear Seats Folded:

Approx. 63.0 - 67.0 cubic feet

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 stars (1999-2002 SF series)

NHTSA Front Impact Passenger:

4 stars (1999-2002 SF series)

IIHS Frontal Offset:

Good (1999-2002 SF series)

Active Features

Standard on most trims, optional on base models

Traction Control:

Available on some higher trims or as an option (early systems).

Passive Features

Airbags:

Driver and front passenger airbags standard. Side airbags not typically available for these model years.

Seatbelts:

3-point front and rear seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Typically a factory AM/FM/CD player with 4 or 6 speakers. Options for cassette or premium audio may exist on higher trims.

Display:

Basic digital clock and radio display. No navigation or complex infotainment systems.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Aux Input:

Not standard. Aftermarket solutions for AUX or Bluetooth connectivity are common.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 3,750 miles or 3.75 months (severe conditions) / 7,500 miles or 7.5 months (normal conditions) - *Refer to specific manual for exact recommendations.*

Service Intervals Filters

Air Filter Replacement:

Check every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter Replacement:

Replace every 15,000 miles or annually (if equipped).

Service Intervals Fluids

Coolant Replacement:

First change at 105,000 miles, then every 52,500 miles or 4.5 years.

Brake Fluid Replacement:

Every 30,000 miles or 3 years.

Service Intervals Timing

Timing Belt Replacement:

Critical: 105,000 miles. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Spec:

SAE 5W-30, API SG or higher (check manual for exact API rating).

Engine Oil Capacity:

Approx. 4.5 US quarts (4.3 liters) with filter.

Coolant Spec:

Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with de-ionized water.

Transmission Fluid Auto:

Subaru ATF-HP or Dexron III/Mercon equivalent (check manual for specific type).

Transmission Fluid Manual:

API GL-5, SAE 75W-90 gear oil.

Known Issues

Head Gaskets:

While not as prevalent as in some later EJ series engines, head gasket leaks can occur, especially on high-mileage naturally aspirated engines. Turbocharged models are more prone to heat-related issues. The manual will detail inspection and replacement procedures.

Oil Consumption:

Some EJ25 engines can exhibit increased oil consumption as they age. The manual will cover oil level checks and potential causes/solutions.

Cv Boots:

Torn CV boots are a common wear item that can lead to drivetrain damage if not addressed. The manual covers inspection and replacement.

Rear Main Seal:

Leaking rear main engine seal is another potential issue on higher mileage vehicles. The manual details the repair process.

📚 Vehicle History

Brand Heritage

Subaru Dna:

Known for its boxer engines and Symmetrical All-Wheel Drive systems, often associated with rally racing and outdoor lifestyles.

Model Evolution

First Generation Launch:

Introduced in 1997 as a compact SUV/wagon based on the Impreza platform.

Second Generation Transition:

The 2003 model year marked the introduction of the second generation (SG series), featuring a larger body, revised styling, and improved interior.

Production

Manufacturing Location:

Gunma Manufacturing Plant, Japan

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick Early:

The first-generation Forester often received good ratings from the IIHS in frontal offset tests for its era, contributing to Subaru's reputation for safety.