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2009 Subaru Legacy Outback Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2009 Generation Generation Code: Fourth Generation (BP/BL) Generation Years: 2003-2009 Codes Chassis Code Outback: BP9 Chassis Code Legacy Sedan: BL5 Chassis Code Legacy Wagon: BP5 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Wagon Target Audience: Families, outdoor enthusiasts, individuals seeking AWD capability and practicality. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Ford Escape, Mazda CX-5, Nissan Rogue (depending on specific market focus). Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive (AWD) on all trims. Ground Clearance: Higher ground clearance compared to a standard wagon, enhancing off-road and snow capability. Horizontally Opposed Engine: Subaru's signature Boxer engine for a lower center of gravity and improved handling. Practicality: Spacious interior, flexible cargo area, roof rails for utility. 📋 Manual Details Coverage Areas Overall Coverage: Complete Factory Service Repair Primary Market: North America (implied by language) Page Count Estimated Page Count: Highly comprehensive, likely exceeding 2000 pages (typical for factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF/ZIP 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul, timing belt replacement, fuel injection, cooling system, lubrication, emissions control. Transmission: Automatic Transmission (4-speed and 5-speed options), Manual Transmission (5-speed), clutch, transfer case, differential service and repair. Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS, parking brake), wheels, tires, alignment. Body: Exterior panels, doors, windows, glass, interior trim, seating, HVAC components, body repair, corrosion prevention. Wiring System: Comprehensive electrical diagrams, wiring harness routing, component testing, diagnosis of electrical faults, power distribution. Mechanism And Function: Operation of various systems, component functions, safety systems, auxiliary systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, tune-ups. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (OBD-II). Repair: Component removal and installation, assembly and disassembly, adjustment procedures, specialized tool usage. Diagnostics: Component testing, sensor data analysis, circuit testing, ECU diagnosis. Technical Depth Depth: Factory-level, covering all aspects from basic maintenance to complete engine and transmission rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF (searchable and printable) within a ZIP archive Print Quality Image Resolution: High resolution, suitable for printing all diagrams and text accurately. Binding Type Binding Type: Digital (Not applicable to physical binding) Paper Type Paper Type: Digital (Not applicable to physical paper type) Compatibility Operating Systems: Windows, macOS, Linux ⚙️ Engine Specifications Primary Engine Engine Code 2.5I: EJ253 Engine Type 2.5I: 2.5L SOHC 16-valve Flat-4 (Boxer) Displacement 2.5I: 2457 cc (149.9 cu in) Bore X Stroke 2.5I: 99.5 mm x 79.0 mm (3.92 in x 3.11 in) Compression Ratio 2.5I: 9.7:1 Horsepower 2.5I: 170 hp @ 5800 rpm Torque 2.5I: 170 lb-ft @ 4400 rpm Fuel Type 2.5I: Unleaded gasoline, 87 octane or higher recommended Performance Engine Code 3.0R: EZ30D Engine Type 3.0R: 3.0L DOHC 24-valve Flat-6 (Boxer) Horsepower 3.0R: 245 hp @ 6600 rpm Torque 3.0R: 217 lb-ft @ 4200 rpm Fuel System Fuel Delivery System: Sequential multi-point fuel injection (MPI) Emission Control: Catalytic converter, oxygen sensors, positive crankcase ventilation (PCV). Timing Belt: Timing belt driven (EJ253); Timing chain driven (EZ30D). 🔧 Transmission Standard Standard Transmission 2.5I: 5-speed manual transmission Optional Optional Transmission 2.5I: 4-speed automatic transmission Transmission 3.0R: 5-speed automatic transmission (5EAT) with manual mode and paddle shifters Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential (manual) and electronically controlled multi-plate transfer clutch (automatic). Gear Ratios 5Mt: Refer to manual for specific ratios Gear Ratios 4Eat: Refer to manual for specific ratios Gear Ratios 5Eat: Refer to manual for specific ratios Transmission Fluid Type Manual: Subaru Extra-S Gear Oil API GL-5 75W-90 (or equivalent) Transmission Fluid Type Automatic: Subaru ATF-HP (High Performance) (or equivalent) 📐 Dimensions Exterior Length: 4,745 mm (186.8 in) Width: 1,770 mm (69.7 in) Height: 1,605 mm (63.2 in) (without roof rails) Wheelbase: 2,670 mm (105.1 in) Ground Clearance: 210 mm (8.3 in) Weights Curb Weight 2.5I Mt: 1,515 kg (3,340 lbs) Curb Weight 2.5I At: 1,540 kg (3,395 lbs) Curb Weight 3.0R At: 1,610 kg (3,549 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate or manual 🛡️ Safety Features Ratings NHTSA Frontal Driver Side: 5-star (2009 model year) NHTSA Frontal Passenger Side: 5-star (2009 model year) NHTSA Side Driver Seat: 5-star (2009 model year) NHTSA Side Rear Seat: 5-star (2009 model year) IIHS Top Safety Pick: Yes (Good ratings in front, side, and rear impact tests for applicable model years) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard Electronic Stability Control (VDC - Vehicle Dynamics Control) Passive Features Airbags: Frontal airbags, front side-impact airbags, side-curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and force limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system. 💡...
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SKU: 319138
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2009 Subaru Legacy Outback Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Year:
2009
Generation
Generation Code:
Fourth Generation (BP/BL)
Generation Years:
2003-2009
Codes
Chassis Code Outback:
BP9
Chassis Code Legacy Sedan:
BL5
Chassis Code Legacy Wagon:
BP5
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Wagon
Target Audience:
Families, outdoor enthusiasts, individuals seeking AWD capability and practicality.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Mazda CX-5, Nissan Rogue (depending on specific market focus).
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive (AWD) on all trims.
Ground Clearance:
Higher ground clearance compared to a standard wagon, enhancing off-road and snow capability.
Horizontally Opposed Engine:
Subaru's signature Boxer engine for a lower center of gravity and improved handling.
Practicality:
Spacious interior, flexible cargo area, roof rails for utility.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete Factory Service Repair
Primary Market:
North America (implied by language)
Page Count
Estimated Page Count:
Highly comprehensive, likely exceeding 2000 pages (typical for factory service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul, timing belt replacement, fuel injection, cooling system, lubrication, emissions control.
Transmission:
Automatic Transmission (4-speed and 5-speed options), Manual Transmission (5-speed), clutch, transfer case, differential service and repair.
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS, parking brake), wheels, tires, alignment.
Body:
Exterior panels, doors, windows, glass, interior trim, seating, HVAC components, body repair, corrosion prevention.
Wiring System:
Comprehensive electrical diagrams, wiring harness routing, component testing, diagnosis of electrical faults, power distribution.
Mechanism And Function:
Operation of various systems, component functions, safety systems, auxiliary systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, tune-ups.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (OBD-II).
Repair:
Component removal and installation, assembly and disassembly, adjustment procedures, specialized tool usage.
Diagnostics:
Component testing, sensor data analysis, circuit testing, ECU diagnosis.
Technical Depth
Depth:
Factory-level, covering all aspects from basic maintenance to complete engine and transmission rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (searchable and printable) within a ZIP archive
Print Quality
Image Resolution:
High resolution, suitable for printing all diagrams and text accurately.
Binding Type
Binding Type:
Digital (Not applicable to physical binding)
Paper Type
Paper Type:
Digital (Not applicable to physical paper type)
Compatibility
Operating Systems:
Windows, macOS, Linux
⚙️ Engine Specifications
Primary Engine
Engine Code 2.5I:
EJ253
Engine Type 2.5I:
2.5L SOHC 16-valve Flat-4 (Boxer)
Displacement 2.5I:
2457 cc (149.9 cu in)
Bore X Stroke 2.5I:
99.5 mm x 79.0 mm (3.92 in x 3.11 in)
Compression Ratio 2.5I:
9.7:1
Horsepower 2.5I:
170 hp @ 5800 rpm
Torque 2.5I:
170 lb-ft @ 4400 rpm
Fuel Type 2.5I:
Unleaded gasoline, 87 octane or higher recommended
Performance
Engine Code 3.0R:
EZ30D
Engine Type 3.0R:
3.0L DOHC 24-valve Flat-6 (Boxer)
Horsepower 3.0R:
245 hp @ 6600 rpm
Torque 3.0R:
217 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery System:
Sequential multi-point fuel injection (MPI)
Emission Control:
Catalytic converter, oxygen sensors, positive crankcase ventilation (PCV).
Timing Belt:
Timing belt driven (EJ253); Timing chain driven (EZ30D).
🔧 Transmission
Standard
Standard Transmission 2.5I:
5-speed manual transmission
Optional
Optional Transmission 2.5I:
4-speed automatic transmission
Transmission 3.0R:
5-speed automatic transmission (5EAT) with manual mode and paddle shifters
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential (manual) and electronically controlled multi-plate transfer clutch (automatic).
Gear Ratios 5Mt:
Refer to manual for specific ratios
Gear Ratios 4Eat:
Refer to manual for specific ratios
Gear Ratios 5Eat:
Refer to manual for specific ratios
Transmission Fluid Type Manual:
Subaru Extra-S Gear Oil API GL-5 75W-90 (or equivalent)
Transmission Fluid Type Automatic:
Subaru ATF-HP (High Performance) (or equivalent)
📐 Dimensions
Exterior
Length:
4,745 mm (186.8 in)
Width:
1,770 mm (69.7 in)
Height:
1,605 mm (63.2 in) (without roof rails)
Wheelbase:
2,670 mm (105.1 in)
Ground Clearance:
210 mm (8.3 in)
Weights
Curb Weight 2.5I Mt:
1,515 kg (3,340 lbs)
Curb Weight 2.5I At:
1,540 kg (3,395 lbs)
Curb Weight 3.0R At:
1,610 kg (3,549 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate or manual
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Side:
5-star (2009 model year)
NHTSA Frontal Passenger Side:
5-star (2009 model year)
NHTSA Side Driver Seat:
5-star (2009 model year)
NHTSA Side Rear Seat:
5-star (2009 model year)
IIHS Top Safety Pick:
Yes (Good ratings in front, side, and rear impact tests for applicable model years)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, side-curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
Available AM/FM/CD stereo with MP3 playback, auxiliary input jack, optional SiriusXM satellite radio and subwoofer.
Navigation:
Optional in-dash GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Wiper System:
Front intermittent wipers, rear wiper with washer.
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3.75 months, or 7,500 miles (12,000 km) or 7.5 months with synthetic oil and filter (check manual for specific conditions).
Timing Belt Replacement Interval:
105,000 miles (168,000 km) or 105 months for EJ253 engine. Timing chain for EZ30D is designed for the life of the engine, but inspection is recommended.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 30 months
Transmission Fluid Change Interval Automatic:
Every 30,000 miles (48,000 km) or 30 months
Spark Plug Replacement Interval Ej253:
105,000 miles (168,000 km) with iridium-tipped spark plugs.
Fluid Specifications
Engine Oil Capacity 2.5I:
4.8 US quarts (4.5 L) with filter
Engine Oil Capacity 3.0R:
5.5 US quarts (5.2 L) with filter
Engine Oil Type:
0W-20 or 5W-30 API SN/SP certified synthetic oil recommended for most conditions.
Coolant Type:
Subaru Super Coolant (blue) or equivalent silicate-free, long-life coolant.
Known Issues
Head Gaskets Ej25:
While the EJ253 in this generation is generally more robust than earlier versions, head gasket leaks can still occur, especially with higher mileage or improper maintenance.
Catalytic Converter Failures:
Some models may experience premature catalytic converter failure, often due to engine misfires or oil consumption.
Suspension Wear:
Front struts and bushings can wear over time, leading to noise and handling degradation.
Automatic Transmission Issues:
While generally reliable, the automatic transmissions can benefit from regular fluid changes to prevent wear.
📚 Vehicle History
Brand Heritage
Subaru All Wheel Drive:
Subaru has been a pioneer in standard All-Wheel Drive technology since the 1970s, distinguishing its vehicles in various segments.
Model Evolution
Outback Origin:
The Outback originated as a trim package on the Subaru Legacy station wagon, emphasizing increased ground clearance and rugged styling to create a more capable vehicle.
Fourth Generation Features:
The fourth generation (2005-2009) saw significant redesigns, including increased dimensions, improved safety, and the introduction of the more powerful 3.0L EZ30 boxer-six engine for higher trims.
Production
Manufacturing Location:
Gunma Plant, Japan
Production Years:
2005-2009 for the fourth generation model
🏆 Awards & Recognition
Recognitions
IIHS Recognition:
Consistently rated as a 'Top Safety Pick' by the Insurance Institute for Highway Safety (IIHS) during its production run, highlighting its strong safety performance.
Ratings
Consumer Reports Ratings:
Generally received good to very good ratings from Consumer Reports for predicted reliability and owner satisfaction, particularly for models with the 3.0L engine.
Certifications
Emission Standards:
Compliant with EPA emission standards for the model year.
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