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Suzuki Grand Vitara 2006 to 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Generation: Second Generation (JT) Applicable Years: 2006, 2007, 2008 Codes Chassis Code: JT Platform: JB32W (for 3-door), JB627W (for 5-door) 👋 Introduction Market Position Segment: Compact/Mid-size SUV, Crossover Utility Vehicle (CUV) Target Audience: Individuals and families seeking a capable, versatile, and often off-road-ready SUV with a balance of on-road comfort and utility. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape, Jeep Liberty, Subaru Forester. Key Features Vehicle Strengths: Available V6 engine option, robust 4WD system (optional/standard depending on market), practical interior, good cargo capacity, durable construction. Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving money and extending vehicle life. Provides detailed technical insights for accurate diagnosis and repair. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia, Oceania Trim Level Coverage: All trim levels, including base, Premium, Luxury, Sport (specific to market) Page Count Estimated Page Count: 1500-2000+ (comprehensive digital format) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, component testing, timing belt/chain replacement, cooling system, lubrication system, fuel system, ignition system, emissions control. Transmission: Automatic and manual transmission repair, clutch service, torque converter, gearshift mechanisms, transmission fluid service and specifications. Drivetrain: Four-wheel-drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints, hub bearings. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, steering knuckles, wheel alignment specifications. Brakes: Brake system diagnosis and repair, disc brakes, drum brakes (if applicable), ABS system, brake fluid specifications and bleeding procedures, parking brake. Steering: Power steering system, steering rack, steering column, tie rods, power steering fluid specifications. Electrical: Complete wiring diagrams, fuse box locations and functions, battery, charging system (alternator, starter), lighting systems, power windows, power locks, keyless entry, instrument cluster, diagnostic trouble codes (DTCs) and troubleshooting. Body: Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass replacement, body sealing, rust repair. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor service, heater core, blower motor, A/C diagnostics. Interior: Seat removal, dashboard disassembly, center console, carpet replacement, airbag system safety precautions. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, spark plug replacement, brake pad replacement, tire rotation. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, diagnostic trouble code interpretation, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major vehicle components, from minor adjustments to major component overhauls. Installation: Instructions for installing aftermarket parts or replacement components. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, and electrical parameters. Technical Depth Depth: Comprehensive, covering basic DIY maintenance to advanced engine and transmission rebuilds, including electrical diagnostics and bodywork. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High resolution for clear text and diagrams, suitable for printing. Searchability: Searchable text for quick access to information. Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 1: J20A Engine Description 1: 2.0L DOHC 16-valve Inline-4 Displacement 1: 1995 cc Bore X Stroke 1: 84.0 mm x 90.0 mm Compression Ratio 1: 9.5:1 Horsepower 1: 123-135 hp @ 5500-6000 rpm (market dependent) Torque 1: 133-138 lb-ft @ 3000-4000 rpm (market dependent) Fuel System 1: Multi-point Fuel Injection (MPI) Timing Drive 1: Timing Chain Optional Engine Engine Code 2: H27A Engine Description 2: 2.7L DOHC 24-valve V6 Displacement 2: 2736 cc Bore X Stroke 2: 82.6 mm x 85.0 mm Compression Ratio 2: 9.3:1 Horsepower 2: 185 hp @ 6000 rpm Torque 2: 184 lb-ft @ 3000 rpm Fuel System 2: Multi-point Fuel Injection (MPI) Timing Drive 2: Timing Chain 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (for 2.0L engine, market dependent) Optional Transmission Type Optional: 4-speed Automatic Transmission (for 2.0L and 2.7L engines) Features 4Wd System: Suzuki's All-Wheel Drive (AWD) system with different modes (e.g., 4-Mode, Locked 4WD) depending on configuration. Transmission Fluid Spec Auto: ATF 3317 or equivalent (consult manual for exact Suzuki spec) Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 Gear Oil (consult manual for exact Suzuki spec) 📐 Dimensions Exterior Length 5 Door: Approx. 4650 mm (183.1 in) Width 5 Door: Approx. 1810 mm (71.3 in) Height 5 Door: Approx. 1700 mm (66.9 in) Wheelbase 5 Door: Approx. 2700 mm (106.3 in) Length 3 Door: Approx. 3910 mm (153.9 in) Wheelbase 3 Door: Approx. 2500 mm (98.4 in) Weights Curb Weight 2.0L: Approx. 1500-1600 kg (3307-3527 lbs, depending on drivetrain) Curb Weight 2.7L: Approx. 1650-1750 kg (3638-3858 lbs, depending on drivetrain) Towing Capacity: Varies by market and engine, typically around 1500 kg (3300 lbs) braked. Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inch) Wheel Size: 16-inch or 17-inch alloy wheels standard,...
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Tipo: Car
Proveedor:
SKU: 268548
Colecciones: ALL Suzuki

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Suzuki Grand Vitara 2006 to 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Generation:
Second Generation (JT)
Applicable Years:
2006, 2007, 2008
Codes
Chassis Code:
JT
Platform:
JB32W (for 3-door), JB627W (for 5-door)
👋 Introduction
Market Position
Segment:
Compact/Mid-size SUV, Crossover Utility Vehicle (CUV)
Target Audience:
Individuals and families seeking a capable, versatile, and often off-road-ready SUV with a balance of on-road comfort and utility.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape, Jeep Liberty, Subaru Forester.
Key Features
Vehicle Strengths:
Available V6 engine option, robust 4WD system (optional/standard depending on market), practical interior, good cargo capacity, durable construction.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving money and extending vehicle life. Provides detailed technical insights for accurate diagnosis and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Europe, Asia, Oceania
Trim Level Coverage:
All trim levels, including base, Premium, Luxury, Sport (specific to market)
Page Count
Estimated Page Count:
1500-2000+ (comprehensive digital format)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, component testing, timing belt/chain replacement, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Automatic and manual transmission repair, clutch service, torque converter, gearshift mechanisms, transmission fluid service and specifications.
Drivetrain:
Four-wheel-drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints, hub bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, steering knuckles, wheel alignment specifications.
Brakes:
Brake system diagnosis and repair, disc brakes, drum brakes (if applicable), ABS system, brake fluid specifications and bleeding procedures, parking brake.
Steering:
Power steering system, steering rack, steering column, tie rods, power steering fluid specifications.
Electrical:
Complete wiring diagrams, fuse box locations and functions, battery, charging system (alternator, starter), lighting systems, power windows, power locks, keyless entry, instrument cluster, diagnostic trouble codes (DTCs) and troubleshooting.
Body:
Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass replacement, body sealing, rust repair.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor service, heater core, blower motor, A/C diagnostics.
Interior:
Seat removal, dashboard disassembly, center console, carpet replacement, airbag system safety precautions.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, spark plug replacement, brake pad replacement, tire rotation.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, diagnostic trouble code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle components, from minor adjustments to major component overhauls.
Installation:
Instructions for installing aftermarket parts or replacement components.
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, and electrical parameters.
Technical Depth
Depth:
Comprehensive, covering basic DIY maintenance to advanced engine and transmission rebuilds, including electrical diagnostics and bodywork.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High resolution for clear text and diagrams, suitable for printing.
Searchability:
Searchable text for quick access to information.
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
J20A
Engine Description 1:
2.0L DOHC 16-valve Inline-4
Displacement 1:
1995 cc
Bore X Stroke 1:
84.0 mm x 90.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
123-135 hp @ 5500-6000 rpm (market dependent)
Torque 1:
133-138 lb-ft @ 3000-4000 rpm (market dependent)
Fuel System 1:
Multi-point Fuel Injection (MPI)
Timing Drive 1:
Timing Chain
Optional Engine
Engine Code 2:
H27A
Engine Description 2:
2.7L DOHC 24-valve V6
Displacement 2:
2736 cc
Bore X Stroke 2:
82.6 mm x 85.0 mm
Compression Ratio 2:
9.3:1
Horsepower 2:
185 hp @ 6000 rpm
Torque 2:
184 lb-ft @ 3000 rpm
Fuel System 2:
Multi-point Fuel Injection (MPI)
Timing Drive 2:
Timing Chain
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (for 2.0L engine, market dependent)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (for 2.0L and 2.7L engines)
Features
4Wd System:
Suzuki's All-Wheel Drive (AWD) system with different modes (e.g., 4-Mode, Locked 4WD) depending on configuration.
Transmission Fluid Spec Auto:
ATF 3317 or equivalent (consult manual for exact Suzuki spec)
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 Gear Oil (consult manual for exact Suzuki spec)
📐 Dimensions
Exterior
Length 5 Door:
Approx. 4650 mm (183.1 in)
Width 5 Door:
Approx. 1810 mm (71.3 in)
Height 5 Door:
Approx. 1700 mm (66.9 in)
Wheelbase 5 Door:
Approx. 2700 mm (106.3 in)
Length 3 Door:
Approx. 3910 mm (153.9 in)
Wheelbase 3 Door:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight 2.0L:
Approx. 1500-1600 kg (3307-3527 lbs, depending on drivetrain)
Curb Weight 2.7L:
Approx. 1650-1750 kg (3638-3858 lbs, depending on drivetrain)
Towing Capacity:
Varies by market and engine, typically around 1500 kg (3300 lbs) braked.
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inch)
Wheel Size:
16-inch or 17-inch alloy wheels standard, depending on trim.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and testing protocol. Generally good ratings for its class during its production run. (Specific ratings require checking individual year/model tests).
IIHS Ratings:
Varies by year and testing protocol. Generally good ratings for its class during its production run. (Specific ratings require checking individual year/model tests).
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) on some models.
Passive Features
Passive Safety:
Front airbags, side curtain airbags (optional/standard depending on trim), front seatbelt pretensioners, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory audio systems with CD player, AM/FM radio. Higher trims may offer premium audio or optional satellite navigation (market dependent).
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily ABS, EBD, and traction control on some models/trims. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Features:
Auxiliary input jack for audio devices on some models. Bluetooth connectivity was not widely available in this generation's early years.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (depending on oil type and driving conditions, refer to manual).
Engine Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on dusty conditions (refer to manual).
Cabin Air Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement 2.0L:
Approx. 60,000 - 100,000 miles (depending on plug type, iridium recommended).
Spark Plug Replacement 2.7L:
Approx. 100,000 miles (iridium spark plugs).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change Auto:
Every 30,000-50,000 miles, especially for severe use.
Transmission Fluid Change Manual:
Every 50,000-80,000 miles.
Brake Fluid Flush:
Every 2-3 years.
Fluid Specifications
Engine Oil Type 2.0L:
SAE 5W-30 (API SN/SP or ILSAC GF-5/GF-6)
Engine Oil Type 2.7L:
SAE 5W-30 (API SN/SP or ILSAC GF-5/GF-6)
Engine Oil Capacity 2.0L:
Approx. 4.3 US quarts (4.1 L) with filter
Engine Oil Capacity 2.7L:
Approx. 5.5 US quarts (5.2 L) with filter
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based, pink or orange color, for aluminum engines)
Coolant Capacity:
Approx. 6.3 US quarts (6.0 L) for 2.0L, Approx. 7.4 US quarts (7.0 L) for 2.7L
Known Issues
Common Issue 1:
Catalytic converter failure (especially in higher mileage vehicles), often due to aging components or misfires.
Common Issue 2:
Front strut mounts and bushings can wear over time, leading to clunking noises or poor handling.
Common Issue 3:
Power steering pump leaks or noisy operation can occur with age.
Common Issue 4:
Water pump leaks (especially on the 2.7L V6).
Common Issue 5:
Transmission issues, though generally reliable, can manifest as slipping or delayed engagement if fluid changes are neglected.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in small, affordable, and capable vehicles, including off-roaders like the Samurai and Vitara line.
Model Evolution
Generation 2 Launch:
The second generation Grand Vitara (JT) launched in late 2005 for the 2006 model year, marking a significant redesign with a longer wheelbase and more sophisticated features.
Platform Change:
Transitioned to a unibody construction with integrated ladder frame (body-on-frame on previous generation) for improved ride comfort and handling, while retaining significant off-road capability.
Production
Production Locations:
Primarily manufactured in Japan, with some production also occurring in other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
Generally well-regarded for its off-road capability in its class and value proposition. Specific awards vary by market and publication.
Ratings
Consumer Reports Rating:
Consumer Reports ratings generally placed the Grand Vitara in the average to above-average category for reliability and performance during its production years, with some variability based on engine and specific model year.
Certifications
Manufacturing Standards:
Manufactured to meet Suzuki's global quality and safety standards.
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