Suzuki GSX1400 Motorcycle 3 Manual Set Parts 2002-2006 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Suzuki Model: GSX1400 Model Code: GY71A Applicable Years: 2002, 2003, 2004, 2005, 2006 Codes Manual Product Code: GSX1400-SM-2002-2006-PDF 👋 Introduction Market Position Motorcycle Segment: Large-displacement naked sportbike/roadster Target Audience: Enthusiasts seeking high-performance, classic styling, and a powerful riding experience Competitive Analysis Key Competitors: Honda CB1300, Kawasaki ZRX1200, Yamaha XJR1300 Key Features Engine Layout: Air-oil cooled inline-four cylinder Design Philosophy: Emphasis on torquey power delivery, classic styling, and robust construction Manual Value Proposition: Provides comprehensive factory-level information for DIY maintenance and repair, saving on professional labor costs. 📋 Manual Details Coverage Areas Coverage: Comprehensive Service, Repair, and Parts Information Page Count Estimated Page Count: Hundreds (specific count not provided, but stated as extensive) Manual Type Type: Factory Service Repair Workshop Manual (Includes Parts Information) Language Language: English (assumed based on typical market documentation and description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, emission control Transmission: Clutch, gearbox, final drive (chain and sprocket) Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires Brakes: Front and rear hydraulic brake systems, caliper maintenance, fluid replacement, bleeding procedures Electrical: Battery, charging system (alternator, rectifier/regulator), ignition system, lighting, instrumentation, wiring diagrams, starter motor Fuel System: Carburetor specifications, cleaning, synchronization, fuel pump (if applicable) Exhaust System: Exhaust pipe and muffler inspection and replacement Bodywork And Trim: Fairing, seat, fuel tank, fenders, minor body panel repairs Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, spark plug checks, chain adjustment, brake pad inspection Troubleshooting: Diagnostic procedures for common and uncommon faults, fault codes (if applicable) Repair: Step-by-step repair instructions for all major components and systems Disassembly And Assembly: Detailed instructions for taking apart and reassembling motorcycle components Technical Specifications: Torque values, clearances, fluid types and capacities, electrical resistance values Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Professional-grade, covering routine maintenance to complete engine rebuilds and complex diagnostics 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text within PDF (typical for well-produced PDFs) Print Quality Print Capability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Device Compatibility Compatibility: Windows and MAC computers, tablets, smartphones Licensing License Type: Lifetime use, no expiry dates, no renewal fees, multiple device usage ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Air-oil cooled, DOHC, 4 valves per cylinder, inline-four Displacement: 1360 cc (83.0 cu in) Bore X Stroke: 81 mm x 66 mm (3.19 in x 2.60 in) Compression Ratio: 9.5:1 Performance Horsepower Peak: Approx. 118 HP (88 kW) @ 8,000 RPM (claimed) Torque Peak: Approx. 12.5 kg-m (90 lb-ft) @ 6,500 RPM (claimed) Fuel System Fuel Delivery: Carburetor: Mikuni BST12 x 4 Fuel Type: Unleaded gasoline, minimum 95 RON Ignition Ignition System: Electronic ignition (transistorized coil ignition) Lubrication Lubrication System: Forced lubrication, Wet sump 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh Clutch: Wet, multi-plate Features Final Drive: Enclosed O-ring type chain drive 📐 Dimensions Exterior Length: 2,175 mm (85.6 in) Width: 810 mm (31.9 in) Height: 1,050 mm (41.3 in) Wheelbase: 1,485 mm (58.5 in) Weights Dry Weight: Approx. 221 kg (487 lbs) Wet Weight: Approx. 247 kg (545 lbs) (fully fueled) 🛡️ Safety Features Ratings Safety Standards: Meets all relevant national and international motorcycle safety standards for its era. Active Features Braking System: Dual front disc brakes (320 mm), single rear disc brake (260 mm) Lighting: Halogen headlight, LED tail light, turn signals Passive Features Frame Construction: Double-cradle steel frame for rigidity and rider confidence 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some models. Connectivity Connectivity Features: None (typical for its era and market segment; focuses on mechanical and electrical systems.) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 12 months Spark Plug Replacement: Typically every 12,000 km (7,500 miles) or 24 months Valve Clearance Check: Typically every 24,000 km (15,000 miles) Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher (specific grades and standards detailed in manual) Engine Oil Capacity: Approx. 3.8 L (4.0 US qt) with filter change Brake Fluid Type: DOT 4 (or specified equivalent, see manual for precise requirements) Coolant Type: Suzuki Super Long Life Coolant or equivalent (50/50 mix of antifreeze and distilled water) Known Issues Common Wear Items: Clutch wear, fork seal leaks, carburetor synchronization drift, chain and sprocket wear. Electrical Gremlins: While generally reliable, intermittent issues with the charging system regulator/rectifier can occur over time. 📚 Vehicle History Brand Heritage Suzuki Motorcycle Legacy: Suzuki has a long-standing reputation for producing powerful and reliable motorcycles, particularly in the sportbike and performance categories. Model Evolution Gsx Series Lineage:...
Meets all relevant national and international motorcycle safety standards for its era.
Active Features
Braking System:
Dual front disc brakes (320 mm), single rear disc brake (260 mm)
Lighting:
Halogen headlight, LED tail light, turn signals
Passive Features
Frame Construction:
Double-cradle steel frame for rigidity and rider confidence
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models.
Connectivity
Connectivity Features:
None (typical for its era and market segment; focuses on mechanical and electrical systems.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 12 months
Spark Plug Replacement:
Typically every 12,000 km (7,500 miles) or 24 months
Valve Clearance Check:
Typically every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (specific grades and standards detailed in manual)
Engine Oil Capacity:
Approx. 3.8 L (4.0 US qt) with filter change
Brake Fluid Type:
DOT 4 (or specified equivalent, see manual for precise requirements)
Coolant Type:
Suzuki Super Long Life Coolant or equivalent (50/50 mix of antifreeze and distilled water)
Known Issues
Common Wear Items:
Clutch wear, fork seal leaks, carburetor synchronization drift, chain and sprocket wear.
Electrical Gremlins:
While generally reliable, intermittent issues with the charging system regulator/rectifier can occur over time.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Legacy:
Suzuki has a long-standing reputation for producing powerful and reliable motorcycles, particularly in the sportbike and performance categories.
Model Evolution
Gsx Series Lineage:
The GSX designation has historically represented Suzuki's high-performance sportbike offerings. The GSX1400 builds on this legacy with a modern interpretation of a classic roadster.
Production
Production Period:
Introduced in 2001 and produced until 2008 (with this manual covering 2002-2006 models).
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded by riders for its muscular power, comfortable riding position, and classic styling. Often praised for its build quality and reliability.
Motorcycle Media Reviews:
Consistently received positive reviews from motorcycle publications for its effortless torque, relaxed riding character, and value proposition.
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