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Suzuki Katana 750 1989-1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Katana 750 Model Code: GSX750F (Internal Suzuki codes may vary by region) Generation: First Generation (post-1988 redesign, evolving into the GSX750F) Codes Engine Code Example: GS75X (Specific engine variants may have sub-codes) 👋 Introduction Market Position Positioning: A highly valuable resource for owners and independent mechanics seeking to maintain, repair, and troubleshoot the Suzuki Katana 750 models from 1989-1995, providing professional-grade information. Competitive Analysis Value Proposition: Offers dealership-level technical data and procedures at a fraction of the cost of professional shop manuals, empowering users to perform their own maintenance and repairs, saving significant expenses. Key Features Features: Vehicle-specific, not generic; includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications; covers all major repair and maintenance topics; designed for ease of use by individuals with basic mechanical skills. Target Audience: Suzuki Katana 750 owners with basic mechanical skills, independent repair shops, and enthusiasts seeking to understand and maintain their vintage motorcycle. 📋 Manual Details Coverage Areas Applicable Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995 Page Count Page Count: Not specified in product information, but workshop manuals for this era typically range from 300-600 pages. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems: General Information, Routine Maintenance, Specifications, Periodic Checks and Adjustments, Lubrication, Cooling System, Transmission, Drive Chain, Sprockets, Engine Specifications, Engine Removal and Installation, Fuel System, Steering System, Shocks (Suspension), Body Work, Intake & Exhaust, Electrical System, Troubleshooting, Wiring Diagrams Procedures Included Procedures: Step-by-step repair instructions, diagnostic procedures, disassembly and reassembly of all major components, routine maintenance tasks, adjustments, troubleshooting common issues. Electrical Coverage: Detailed wiring diagrams, component testing, troubleshooting electrical faults, lighting system, ignition system, charging system. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures, including piston replacement, crankshaft inspection, valve train service, and timing adjustments. Suspension Service: Fork seal replacement, fork oil changes, rear shock absorber inspection and potential rebuild procedures, linkage service. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component rebuilds, equivalent to dealership-level service information. 📊 Manual Specifications File Format File Format: PDF Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirement: Requires Adobe PDF Reader or equivalent. Print Quality Print Quality: Printable on demand, allowing for clear reproduction of diagrams and schematics. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format, printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Type: DOHC, 4-stroke, 4-cylinder, air/oil-cooled Displacement: 748 cc (45.6 cu. in.) Performance Bore X Stroke: 70.0 mm x 48.6 mm (2.76 in x 1.91 in) Compression Ratio: Approximately 9.1:1 (Check manual for specific variations) Horsepower Approx: Approx. 90-100 HP at 9,500 RPM (Varies slightly by market and specific tuning) Torque Approx: Approx. 75 Nm (55 ft-lbs) at 7,500 RPM (Varies slightly by market and specific tuning) Fuel System Carburetion: Mikuni CV carburetors (typically 4 x 36mm) Fuel Capacity: Approx. 18 Liters (4.8 US gal) Engine Management Ignition System: Electronic ignition (CDI) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A (Only manual transmission offered for this model) Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length Approx: Approx. 2,180 mm (85.8 in) Width Approx: Approx. 770 mm (30.3 in) Height Approx: Approx. 1,190 mm (46.9 in) Wheelbase Approx: Approx. 1,470 mm (57.9 in) Weights Dry Weight Approx: Approx. 200 kg (441 lbs) Wet Weight Approx: Approx. 225 kg (496 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings differ from automotive; focus is on mechanical integrity and rider protection.) Active Features Active Safety: Disc brakes front and rear, responsive suspension, balanced chassis. Passive Features Passive Safety: Frame integrity, seating position providing rider control. 💡 Technology Features Infotainment Infotainment Features: N/A (This era motorcycle focuses on core riding functions, not infotainment systems.) Driver Assistance Assistance Features: N/A (No electronic rider aids like ABS or traction control typical for this model year.) Connectivity Connectivity Features: N/A (No Bluetooth or smartphone integration.) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months. Refer to manual for precise interval and conditions. Spark Plug Replacement: Refer to manual for mileage or time-based intervals. Typically around 10,000-15,000 km (6,000-9,000 miles). Valve Clearance Check: Crucial periodic maintenance, typically checked every 10,000-20,000 km (6,000-12,000 miles). Precise interval is critical. Fluid Specifications Engine Oil Type: Suzuki recommends high-quality motorcycle-specific 4-stroke engine oil. Viscosity typically 10W-40 or 20W-50, meeting API SG or higher, and JASO MA specifications. Manual will specify exact grade. Coolant Type: Permanent type antifreeze mixed with distilled water. Typically a 50/50 mix. Manual will specify exact type and concentration. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Manual will confirm specific type and...
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Tipo: Motorcycle
Proveedor:
SKU: 487589
Colecciones: ALL Suzuki Tractors

DisponibilidadEn stock

Suzuki Katana 750 1989-1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Katana 750
Model Code:
GSX750F (Internal Suzuki codes may vary by region)
Generation:
First Generation (post-1988 redesign, evolving into the GSX750F)
Codes
Engine Code Example:
GS75X (Specific engine variants may have sub-codes)
👋 Introduction
Market Position
Positioning:
A highly valuable resource for owners and independent mechanics seeking to maintain, repair, and troubleshoot the Suzuki Katana 750 models from 1989-1995, providing professional-grade information.
Competitive Analysis
Value Proposition:
Offers dealership-level technical data and procedures at a fraction of the cost of professional shop manuals, empowering users to perform their own maintenance and repairs, saving significant expenses.
Key Features
Features:
Vehicle-specific, not generic; includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications; covers all major repair and maintenance topics; designed for ease of use by individuals with basic mechanical skills.
Target Audience:
Suzuki Katana 750 owners with basic mechanical skills, independent repair shops, and enthusiasts seeking to understand and maintain their vintage motorcycle.
📋 Manual Details
Coverage Areas
Applicable Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995
Page Count
Page Count:
Not specified in product information, but workshop manuals for this era typically range from 300-600 pages.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
General Information, Routine Maintenance, Specifications, Periodic Checks and Adjustments, Lubrication, Cooling System, Transmission, Drive Chain, Sprockets, Engine Specifications, Engine Removal and Installation, Fuel System, Steering System, Shocks (Suspension), Body Work, Intake & Exhaust, Electrical System, Troubleshooting, Wiring Diagrams
Procedures Included
Procedures:
Step-by-step repair instructions, diagnostic procedures, disassembly and reassembly of all major components, routine maintenance tasks, adjustments, troubleshooting common issues.
Electrical Coverage:
Detailed wiring diagrams, component testing, troubleshooting electrical faults, lighting system, ignition system, charging system.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures, including piston replacement, crankshaft inspection, valve train service, and timing adjustments.
Suspension Service:
Fork seal replacement, fork oil changes, rear shock absorber inspection and potential rebuild procedures, linkage service.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component rebuilds, equivalent to dealership-level service information.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Reader Requirement:
Requires Adobe PDF Reader or equivalent.
Print Quality
Print Quality:
Printable on demand, allowing for clear reproduction of diagrams and schematics.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format, printable on user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC, 4-stroke, 4-cylinder, air/oil-cooled
Displacement:
748 cc (45.6 cu. in.)
Performance
Bore X Stroke:
70.0 mm x 48.6 mm (2.76 in x 1.91 in)
Compression Ratio:
Approximately 9.1:1 (Check manual for specific variations)
Horsepower Approx:
Approx. 90-100 HP at 9,500 RPM (Varies slightly by market and specific tuning)
Torque Approx:
Approx. 75 Nm (55 ft-lbs) at 7,500 RPM (Varies slightly by market and specific tuning)
Fuel System
Carburetion:
Mikuni CV carburetors (typically 4 x 36mm)
Fuel Capacity:
Approx. 18 Liters (4.8 US gal)
Engine Management
Ignition System:
Electronic ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A (Only manual transmission offered for this model)
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length Approx:
Approx. 2,180 mm (85.8 in)
Width Approx:
Approx. 770 mm (30.3 in)
Height Approx:
Approx. 1,190 mm (46.9 in)
Wheelbase Approx:
Approx. 1,470 mm (57.9 in)
Weights
Dry Weight Approx:
Approx. 200 kg (441 lbs)
Wet Weight Approx:
Approx. 225 kg (496 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings differ from automotive; focus is on mechanical integrity and rider protection.)
Active Features
Active Safety:
Disc brakes front and rear, responsive suspension, balanced chassis.
Passive Features
Passive Safety:
Frame integrity, seating position providing rider control.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (This era motorcycle focuses on core riding functions, not infotainment systems.)
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS or traction control typical for this model year.)
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months. Refer to manual for precise interval and conditions.
Spark Plug Replacement:
Refer to manual for mileage or time-based intervals. Typically around 10,000-15,000 km (6,000-9,000 miles).
Valve Clearance Check:
Crucial periodic maintenance, typically checked every 10,000-20,000 km (6,000-12,000 miles). Precise interval is critical.
Fluid Specifications
Engine Oil Type:
Suzuki recommends high-quality motorcycle-specific 4-stroke engine oil. Viscosity typically 10W-40 or 20W-50, meeting API SG or higher, and JASO MA specifications. Manual will specify exact grade.
Coolant Type:
Permanent type antifreeze mixed with distilled water. Typically a 50/50 mix. Manual will specify exact type and concentration.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will confirm specific type and replacement interval.
Fork Oil Type:
Refer to manual for specific viscosity (e.g., 10W) and quantity per fork leg.
Known Issues
Common Wear Items:
Cam chain tensioner (can become noisy), carburetor synchronization and cleaning, fork seals, clutch wear, drive chain and sprockets. Electrical connections can corrode over time.
Troubleshooting Focus:
The manual's troubleshooting section is key for diagnosing performance issues, starting problems, and electrical faults common to this generation of motorcycles.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history in motorcycle manufacturing, known for performance and innovation, particularly in the sportbike and naked bike segments.
Model Evolution
Evolution:
The Katana nameplate originated in the early 1980s with the groundbreaking GSX-R Katana, which featured a distinctive aerodynamic design. The GSX750F model continued the Katana lineage with its faired design, offering a blend of sport and touring capability, evolving through the years to maintain its character and performance.
Production
Production Period:
1989-1995 for the specific models covered by this manual.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for this exact model year are not readily available without deep historical review, the Katana lineage is recognized for its distinctive styling and performance in its era.
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