Suzuki ATV LT 300 King Quad 1999-2004 Factory Service Repair Manual Download Pdf
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Years Covered: 1999, 2000, 2001, 2002, 2003, 2004 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: F301 Chassis Code: LT-F300 👋 Introduction Market Position Positioning: The Suzuki LT-F300 King Quad was positioned as a capable utility ATV, offering a balance of power, maneuverability, and reliability for farm work, trail riding, and recreational use. It was known for its robust build and user-friendly operation. Competitive Analysis Competitors: Competed with similar utility ATVs from manufacturers like Honda (e.g., FourTrax series), Yamaha (e.g., Kodiak series), and Kawasaki (e.g., Bayou/Prairie series) during its production run. Key Features Distinctive Features: Shaft drive, independent front suspension (IFS) on later models (check specific year), selectable 2WD/4WD (on some variants), and the reliable Suzuki engine. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Printable: Yes Compatibility: Windows/Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered General Information: Includes introduction, identification, specifications, and safety precautions. Periodic Maintenance: Covers scheduled maintenance tasks, inspections, and lubrication. Engine: Detailed breakdown of the 280cc air-cooled engine, including disassembly, assembly, inspection, and repair of all components. Shaft Drive Differential Gears: Instructions for maintenance and repair of the shaft drive system and rear differential. Fuel System: Covers carburetor operation, adjustment, cleaning, and troubleshooting, as well as fuel tank and line maintenance. Lubrication System: Details on the oil pump, oil filter, lubrication passages, and oil change procedures. Chassis: Includes frame, suspension (front and rear), steering, wheels, tires, and brakes. Electrical System: Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, and battery maintenance. Servicing Information: General service data, torque specifications, special tools, and troubleshooting guides. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, valve adjustments, chain adjustment (if applicable to specific models/drives), brake bleeding, and general lubrication. Repair Procedures: Engine rebuild, carburetor overhaul, transmission service, differential repair, suspension component replacement, brake system repairs, electrical component diagnosis and repair, and bodywork repairs. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems across all vehicle systems. Technical Depth Depth: Comprehensive factory-level detail suitable for both professional technicians and experienced DIY enthusiasts. Covers everything from basic adjustments to complete engine and drivetrain overhauls. 📊 Manual Specifications File Specifications File Format: PDF Print Quality: High-resolution scans of original factory documentation, ensuring clear text and legible illustrations. Binding Type: Digital Download (no physical binding) Paper Type: N/A (Digital File) Searchable Text: Typically yes, for PDF documents created from scanned text, allowing for keyword searching. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 280cc (approx. 17.1 cubic inches) Bore X Stroke: 72.0 mm x 68.6 mm (typical for this engine family) Compression Ratio: 9.3:1 (typical) Valve Arrangement: SOHC (Single Overhead Camshaft) Cooling System: Air-cooled Performance Horsepower: Approximately 19-21 HP (estimate based on similar models) Torque: Approximately 16-18 lb-ft (estimate) Fuel System Carburetor Type: Mikuni VM32SS (typical, manual will confirm exact model) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.2 US gal (approx.) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Reverse Drive System: Shaft Drive, selectable 2WD/4WD (on some models/years) Features Gear Reduction: High/Low range and Reverse Transmission Fluid Type: Suzuki recommended ATV gear oil or equivalent (specific type detailed in manual) 📐 Dimensions Exterior Length: Approx. 78.7 inches (1999 mm) Width: Approx. 44.1 inches (1120 mm) Height: Approx. 43.7 inches (1110 mm) Wheelbase: Approx. 48.0 inches (1219 mm) Weights Dry Weight: Approx. 520 lbs (236 kg) Curb Weight: Approx. 540-550 lbs (245-250 kg) Ground Clearance: Approx. 6.3 inches (160 mm) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically subjected to standardized crash testing like passenger vehicles) Active Features Braking System: Hydraulic disc brakes front and rear. Specifics on caliper and rotor sizes detailed in manual. Parking Brake: Yes, typically lever-actuated on the handlebar. Passive Features Lighting: Dual headlights, taillight, and brake light. Tires: Tubeless, AT-specific tires. Tire sizes and recommended pressures are critical and detailed in the manual. 💡 Technology Features Infotainment Infotainment System: Basic by modern standards. Typically features a simple LCD display for odometer, trip meter, and basic indicator lights. Driver Assistance Driver Assistance Features: None in the modern automotive sense. Focus is on mechanical systems for power and control. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1000 km or 6 months, whichever comes first (refer to manual for exact mileage/hours and conditions). Spark Plug Replacement: Recommended at 3000 km or as needed based on condition. Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions. Replacement at scheduled intervals or when damaged. Valve Adjustment Interval: Typically every 3000 km or as specified by Suzuki. Fluid Specifications Engine Oil Type: Suzuki recommends a high-quality 4-stroke motorcycle or ATV engine oil, typically SAE 10W-40 or 20W-50, meeting API...
The Suzuki LT-F300 King Quad was positioned as a capable utility ATV, offering a balance of power, maneuverability, and reliability for farm work, trail riding, and recreational use. It was known for its robust build and user-friendly operation.
Competitive Analysis
Competitors:
Competed with similar utility ATVs from manufacturers like Honda (e.g., FourTrax series), Yamaha (e.g., Kodiak series), and Kawasaki (e.g., Bayou/Prairie series) during its production run.
Key Features
Distinctive Features:
Shaft drive, independent front suspension (IFS) on later models (check specific year), selectable 2WD/4WD (on some variants), and the reliable Suzuki engine.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Printable:
Yes
Compatibility:
Windows/Mac
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
General Information:
Includes introduction, identification, specifications, and safety precautions.
Periodic Maintenance:
Covers scheduled maintenance tasks, inspections, and lubrication.
Engine:
Detailed breakdown of the 280cc air-cooled engine, including disassembly, assembly, inspection, and repair of all components.
Shaft Drive Differential Gears:
Instructions for maintenance and repair of the shaft drive system and rear differential.
Fuel System:
Covers carburetor operation, adjustment, cleaning, and troubleshooting, as well as fuel tank and line maintenance.
Lubrication System:
Details on the oil pump, oil filter, lubrication passages, and oil change procedures.
Chassis:
Includes frame, suspension (front and rear), steering, wheels, tires, and brakes.
Electrical System:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, and battery maintenance.
Servicing Information:
General service data, torque specifications, special tools, and troubleshooting guides.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, valve adjustments, chain adjustment (if applicable to specific models/drives), brake bleeding, and general lubrication.
Repair Procedures:
Engine rebuild, carburetor overhaul, transmission service, differential repair, suspension component replacement, brake system repairs, electrical component diagnosis and repair, and bodywork repairs.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems across all vehicle systems.
Technical Depth
Depth:
Comprehensive factory-level detail suitable for both professional technicians and experienced DIY enthusiasts. Covers everything from basic adjustments to complete engine and drivetrain overhauls.
📊 Manual Specifications
File Specifications
File Format:
PDF
Print Quality:
High-resolution scans of original factory documentation, ensuring clear text and legible illustrations.
Binding Type:
Digital Download (no physical binding)
Paper Type:
N/A (Digital File)
Searchable Text:
Typically yes, for PDF documents created from scanned text, allowing for keyword searching.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
280cc (approx. 17.1 cubic inches)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for this engine family)
Compression Ratio:
9.3:1 (typical)
Valve Arrangement:
SOHC (Single Overhead Camshaft)
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 19-21 HP (estimate based on similar models)
Torque:
Approximately 16-18 lb-ft (estimate)
Fuel System
Carburetor Type:
Mikuni VM32SS (typical, manual will confirm exact model)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.2 US gal (approx.)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Reverse
Drive System:
Shaft Drive, selectable 2WD/4WD (on some models/years)
Features
Gear Reduction:
High/Low range and Reverse
Transmission Fluid Type:
Suzuki recommended ATV gear oil or equivalent (specific type detailed in manual)
📐 Dimensions
Exterior
Length:
Approx. 78.7 inches (1999 mm)
Width:
Approx. 44.1 inches (1120 mm)
Height:
Approx. 43.7 inches (1110 mm)
Wheelbase:
Approx. 48.0 inches (1219 mm)
Weights
Dry Weight:
Approx. 520 lbs (236 kg)
Curb Weight:
Approx. 540-550 lbs (245-250 kg)
Ground Clearance:
Approx. 6.3 inches (160 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically subjected to standardized crash testing like passenger vehicles)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specifics on caliper and rotor sizes detailed in manual.
Parking Brake:
Yes, typically lever-actuated on the handlebar.
Passive Features
Lighting:
Dual headlights, taillight, and brake light.
Tires:
Tubeless, AT-specific tires. Tire sizes and recommended pressures are critical and detailed in the manual.
💡 Technology Features
Infotainment
Infotainment System:
Basic by modern standards. Typically features a simple LCD display for odometer, trip meter, and basic indicator lights.
Driver Assistance
Driver Assistance Features:
None in the modern automotive sense. Focus is on mechanical systems for power and control.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000 km or 6 months, whichever comes first (refer to manual for exact mileage/hours and conditions).
Spark Plug Replacement:
Recommended at 3000 km or as needed based on condition.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Replacement at scheduled intervals or when damaged.
Valve Adjustment Interval:
Typically every 3000 km or as specified by Suzuki.
Fluid Specifications
Engine Oil Type:
Suzuki recommends a high-quality 4-stroke motorcycle or ATV engine oil, typically SAE 10W-40 or 20W-50, meeting API SG or higher specifications. Specific viscosity depends on ambient temperature.
Engine Oil Capacity:
Approximately 1.8 L (1.9 US qt) with filter change. Manual will confirm exact capacity.
Gear Oil Type:
Suzuki Super Gear Oil or equivalent hypoid gear oil, SAE 80W-90.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, carburetor gumming due to fuel degradation, suspension bushings, and brake component wear are typical for ATVs of this age.
Carburetor Maintenance:
Regular cleaning and adjustment of the Mikuni carburetor is crucial for optimal performance and starting, especially after periods of storage. Ethanol in modern fuels can also cause issues.
Electrical System Care:
Checking and cleaning electrical connections, especially grounds, is important to prevent intermittent issues with lighting, ignition, or starting.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing reliable and capable motorcycles and ATVs, known for their engineering prowess and performance.
Model Evolution
Evolution Timeline:
The LT-F300 King Quad was part of Suzuki's expanding ATV lineup, evolving from earlier models. This generation saw refinements in suspension, ergonomics, and drivetrain. It was succeeded by later King Quad models with larger displacements and more advanced features.
Production
Manufacturing Location:
Likely manufactured in Japan or at Suzuki's overseas facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model year may not be readily available, the King Quad line generally received positive reviews for its utility and reliability in the ATV market.
Ratings
Owner Satisfaction:
Suzuki ATVs from this era are often praised by owners for their durability and ease of maintenance when properly cared for.
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