Suzuki LT A450X KING QUAD Service Repair Manual PDF 2007-2009 Download
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🏷️ Basic Information Identification Make: Suzuki Model: LT-A450X King Quad Model Variant: King Quad 450i Product Name: Suzuki LT A450X KING QUAD Service Repair Manual PDF 2007-2009 Download Codes Model Code: LT-A450X 👋 Introduction Market Position Category: Sport Utility ATV (SU-ATV) Target Audience: Enthusiasts and owners seeking comprehensive repair and maintenance information. Competitive Analysis Competitors: Yamaha Grizzly 450, Polaris Sportsman 450/500, Kawasaki Brute Force 450. Key Features Vehicle Engine Type: Fuel-injected, liquid-cooled, SOHC, 4-stroke. Drivetrain: Shaft drive with selectable 4WD and locking front differential. Transmission Type: Automatic (CVT) with engine braking. Suspension Type: Independent front and rear suspension. Key Features Manual Completeness: Highly detailed, designed for self-sufficient repair and maintenance. Value Proposition: Empowers owners to perform complex repairs and proactive maintenance, saving on labor costs. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009 Page Count Estimated Pages: Hundreds Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of engine assembly, disassembly, inspection, and repair. Fuel System: Fuel injection system, fuel pump, injectors, fuel tank, lines. Cooling System: Radiator, fan, thermostat, coolant passages, water pump. Ignition System: Ignition coil, spark plug, CDI unit, wiring. Transmission Drivetrain: Automatic transmission (CVT), clutch, drive shafts, differentials (front/rear), final drive. Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, rotors, pads, parking brake. Suspension: Front and rear suspension components, shock absorbers, control arms, bushings, steering knuckles. Steering: Steering mechanism, tie rods, steering column, rack and pinion (if applicable), power steering system (if applicable). Electrical System: Battery, starter, alternator, lighting system, wiring diagrams, fuses, relays, sensors. Bodywork Chassis: Frame, body panels, plastic components, fenders, racks, seats. Wheels Tires: Wheel specifications, tire pressures, mounting procedures. Procedures Included Maintenance: Routine checks, lubrication, filter replacement, fluid changes. Troubleshooting: Diagnostic procedures, common problems and their solutions, error code interpretation (if applicable). Repair: Step-by-step instructions for component replacement and repair. Rebuild: Detailed procedures for rebuilding major components like the engine and transmission. Disassembly Assembly: Comprehensive instructions for taking apart and reassembling the entire ATV. Torque Specifications: Precise torque values for critical fasteners. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full engine rebuilds and electrical diagnostics. Diagnostics: Detailed diagnostic procedures for electrical and mechanical systems. Special Tools: Identification of any specialized tools required for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Resolution: High-resolution, ensuring clear diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 445 cc Bore X Stroke: 94.0 mm x 63.5 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 26-28 HP (Estimate based on class, exact figure not provided) Torque: N/A (Estimate based on class, exact figure not provided) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Suzuki recommends specific semi-synthetic or synthetic motorcycle/ATV engine oil meeting API SG or higher, SAE 10W-40. Oil Capacity: Approx. 2.2 L (2.3 US qt) with filter change (Refer to manual for exact capacity). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Modes: High, Low, Neutral, Reverse Features Engine Braking: Integral engine braking system provided by the CVT. Drivetrain Final Drive: Shaft drive Drive System: 4WD with Quad-Lok™ front differential Front Differential: Locking differential with electrically operated clutch system (Quad-Lok™). Fluid Type Cvt Fluid: Suzuki recommends Suzuki Oil HP, SAE 10W-40 (same as engine oil) for CVT and final drive. Fluid Capacity Final Drive Fluid Capacity: Approx. 200 ml (6.8 US oz) for rear differential, Approx. 100 ml (3.4 US oz) for front differential (Refer to manual). 📐 Dimensions Exterior Length: Approx. 2,115 mm (83.3 in) Width: Approx. 1,155 mm (45.5 in) Height: Approx. 1,180 mm (46.5 in) Wheelbase: Approx. 1,285 mm (50.6 in) Ground Clearance: Approx. 255 mm (10.0 in) Weights Dry Weight: Approx. 288 kg (635 lbs) Curb Weight: Approx. 305 kg (672 lbs) (Includes all standard equipment and fluids) Towing Capacity: 300 kg (661 lbs) (Unbraked) Cargo Front Rack Capacity: 15 kg (33 lbs) Rear Rack Capacity: 70 kg (154 lbs) Dimensions Seat Height: Approx. 855 mm (33.7 in) 🛡️ Safety Features Ratings Classification: Utility ATV (Off-road use only, not street legal). Active Features Braking System: Hydraulically operated disc brakes front and rear. Parking Brake: Mechanical parking brake lever, typically on the left handlebar. 4Wd System: Selectable 2WD/4WD with locking front differential for enhanced traction. Passive Features Lighting: Dual halogen headlights, LED taillight/brake light. Ergonomics: Comfortable seating position, intuitive controls. Warnings Operation Restrictions: Not designed for use on public roads. Always wear appropriate protective gear (helmet, eye protection, gloves, etc.). Read owner's manual before operation. 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV...
Integral engine braking system provided by the CVT.
Drivetrain
Final Drive:
Shaft drive
Drive System:
4WD with Quad-Lok™ front differential
Front Differential:
Locking differential with electrically operated clutch system (Quad-Lok™).
Fluid Type
Cvt Fluid:
Suzuki recommends Suzuki Oil HP, SAE 10W-40 (same as engine oil) for CVT and final drive.
Fluid Capacity
Final Drive Fluid Capacity:
Approx. 200 ml (6.8 US oz) for rear differential, Approx. 100 ml (3.4 US oz) for front differential (Refer to manual).
📐 Dimensions
Exterior
Length:
Approx. 2,115 mm (83.3 in)
Width:
Approx. 1,155 mm (45.5 in)
Height:
Approx. 1,180 mm (46.5 in)
Wheelbase:
Approx. 1,285 mm (50.6 in)
Ground Clearance:
Approx. 255 mm (10.0 in)
Weights
Dry Weight:
Approx. 288 kg (635 lbs)
Curb Weight:
Approx. 305 kg (672 lbs) (Includes all standard equipment and fluids)
Towing Capacity:
300 kg (661 lbs) (Unbraked)
Cargo
Front Rack Capacity:
15 kg (33 lbs)
Rear Rack Capacity:
70 kg (154 lbs)
Dimensions
Seat Height:
Approx. 855 mm (33.7 in)
🛡️ Safety Features
Ratings
Classification:
Utility ATV (Off-road use only, not street legal).
Active Features
Braking System:
Hydraulically operated disc brakes front and rear.
Parking Brake:
Mechanical parking brake lever, typically on the left handlebar.
4Wd System:
Selectable 2WD/4WD with locking front differential for enhanced traction.
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light.
Ergonomics:
Comfortable seating position, intuitive controls.
Warnings
Operation Restrictions:
Not designed for use on public roads. Always wear appropriate protective gear (helmet, eye protection, gloves, etc.). Read owner's manual before operation.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV design with no integrated infotainment systems).
Driver Assistance
Traction Control:
Enhanced traction provided by selectable 4WD and Quad-Lok™ differential.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
Engine Management
Efi System:
Advanced Electronic Fuel Injection (EFI) for optimal power delivery, fuel economy, and emissions control.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. More frequently under severe use.
Air Filter Cleaning:
Inspect every 500 km (300 miles) or 3 months; clean/replace as needed. More frequently in dusty conditions.
Spark Plug Replacement:
Inspect at 1,000 km (600 miles), replace as needed. (Refer to manual for specific part number and gap).
Coolant Flush:
Every 2 years or 24,000 km (15,000 miles) (Refer to manual for specific coolant type and procedure).
Transmission Fluid Change:
Refer to manual for specific interval for CVT and final drive fluids (typically similar to engine oil or as specified).
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40, Semi-synthetic or Synthetic.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Specification:
Ethylene glycol-based antifreeze coolant (refer to manual for specific Suzuki recommendation).
Known Issues
Common Wear Items:
Brake pads, front suspension bushings, drive belts (CVT), wheel bearings.
Potential Problems:
Overheating under extreme load (ensure cooling system is maintained), CVT belt wear, fuel injector clogging (due to fuel quality).
Filters
Oil Filter Part Number:
Suzuki part number 16510-07H00 (or equivalent).
Air Filter Part Number:
Suzuki part number 13780-09J00 (or equivalent).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for a wide range of automotive and power products.
Model Evolution
King Quad Lineage:
The King Quad line represents Suzuki's premium, larger-displacement ATVs, focused on performance and utility.
Predecessors:
Built upon the legacy of previous King Quad models and Suzuki's expertise in engine and ATV design.
Production
Production Period:
2007-2009 for the LT-A450X model.
Manufacturing Location:
Typically manufactured in Japan or by Suzuki's overseas subsidiaries.
🏆 Awards & Recognition
Recognitions
Atv Of The Year:
While specific awards for the 2007-2009 LT-A450X are not widely documented, the King Quad line is generally well-regarded in its class for utility and performance.
Ratings
Consumer Reviews:
Generally positive reviews highlight its robust build, strong performance, and excellent 4WD capability, especially with the locking differential.
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