Suzuki Lt300 King Quad Atv 1999-2002 WSM Service Repair Manual
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This manual covers the Suzuki LT-F300 King Quad All-Terrain Vehicle (ATV), produced between 1999 and 2002. As a first-generation model, the LT-F300 King Quad represents Suzuki's commitment to building reliable and capable utility ATVs, known for their robust engineering and suitability for a variety of tasks and terrains. This model features a 4-stroke, SOHC, single-cylinder engine with liquid cooling and a Continuously Variable Transmission (CVT) with shaft drive, offering a balanced blend of power and operational ease for its intended use. This comprehensive Workshop Service Manual (WSM) provides detailed guidance for the maintenance, repair, and troubleshooting of the Suzuki LT-F300 King Quad for model years 1999 through 2002. It covers all essential systems including the engine, transmission, chassis, brakes, and electrical components, offering step-by-step instructions, torque specifications, and clear wiring diagrams. The manual is designed to empower owners and technicians with the knowledge necessary to ensure the longevity and optimal performance of their vehicle, facilitating everything from routine servicing to in-depth component overhauls. 🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Model Nickname: King Quad Model Trim: N/A (Standard) / Possibly variations based on market Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Designation: First Generation (Pre-2005) Codes Chassis Code: LT-F300 (Generic, specific VIN sequences may apply) 👋 Introduction Market Position Target Audience: Suzuki LT-F300 King Quad owners seeking to perform maintenance and repairs themselves, independent repair shops, and ATV enthusiasts. Competitive Analysis Value Proposition: Significant cost savings compared to dealership labor rates, empowers users with knowledge for self-sufficiency, provides comprehensive and accurate information. Key Features Feature Description: Easy-to-follow step-by-step instructions, numerous pictures and illustrations, detailed wiring diagrams, coverage of all service and repair jobs, routine maintenance included. Benefit Owner: Enables owners to perform repairs and maintenance, increasing understanding of their ATV and reducing reliance on mechanics. Benefit Business: Streamlines repair processes, reduces diagnostic time, improves first-time fix rates. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002 Geographic Coverage: Global (English language, typical for North American and international markets) Page Count Estimated Page Count: Extensive (Typically 300-600+ pages for WSMs of this era) Manual Type Manual Category: Workshop Service Manual (WSM) / Service Repair Manual Manual Purpose: Comprehensive repair and maintenance guidance for technicians and skilled owners. Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, final drive, clutch, cooling system, fuel system, exhaust system. Chassis: Frame, suspension (front and rear), steering system, wheels, tires. Brakes: Front and rear brake systems (hydraulic, caliper, rotor inspection and service). Electrical: Ignition system, starting system, charging system (stator, rectifier/regulator, battery), lighting, instrumentation, wiring diagrams. Bodywork And Controls: Body panels, seating, handlebars, levers, footpegs, storage areas. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, chain/belt adjustment (if applicable), spark plug service, air filter cleaning/replacement, brake fluid checks. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault codes (if applicable). Repair And Rebuild: Detailed step-by-step instructions for engine disassembly/assembly, transmission overhaul, carburetor service, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement. Specifications And Measurements: Torque specifications, clearance measurements, component tolerances, electrical resistance values. Wiring Diagrams: Comprehensive electrical system wiring diagrams for all circuits. Technical Depth Depth Of Coverage: In-depth. Covers everything from basic fluid checks to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Quality: Full Printable (High resolution for clear printing) Print Quality Page Printability: All pages are printable, allowing users to print specific sections as needed. Binding Type Binding Type Digital: N/A (Digital PDF format) Paper Type Paper Type Digital: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC Cylinders: Single Cylinder Displacement: 280 cc (approx.) Bore X Stroke: Specifics available in manual (e.g., 72.0 mm x 68.6 mm for similar models) Cooling System: Liquid-Cooled Performance Horsepower: Specific figures available in manual, typically in the range of 18-22 HP. Torque: Specific figures available in manual. Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BST series) Carburetor Model: Specific model and jetting details found in manual. Fuel Type: Unleaded gasoline Engine Oil Oil Type: Suzuki recommends API SE, SF, or SG classification engine oil. Oil Viscosity: 10W-40 is common for a wide temperature range, specific recommendations in manual. Oil Capacity: Specific capacity with filter change in manual (e.g., ~1.7 - 2.0 Liters). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Shaft Drive (4x4) Gear Selection: High, Low, Neutral, Reverse Features Cvtsystem Service: Manual covers CVT belt inspection, replacement, roller inspection, and related adjustments. Fluid Specs Transmission Oil Type: Specific gear oil or ATF type as per Suzuki specification (found in manual). Transmission Oil Capacity: Specific capacity for final drive and transmission sections in manual. 📐 Dimensions Exterior Overall Length: Specific dimensions...
This manual covers the Suzuki LT-F300 King Quad All-Terrain Vehicle (ATV), produced between 1999 and 2002. As a first-generation model, the LT-F300 King Quad represents Suzuki's commitment to building reliable and capable utility ATVs, known for their robust engineering and suitability for a variety of tasks and terrains. This model features a 4-stroke, SOHC, single-cylinder engine with liquid cooling and a Continuously Variable Transmission (CVT) with shaft drive, offering a balanced blend of power and operational ease for its intended use.
This comprehensive Workshop Service Manual (WSM) provides detailed guidance for the maintenance, repair, and troubleshooting of the Suzuki LT-F300 King Quad for model years 1999 through 2002. It covers all essential systems including the engine, transmission, chassis, brakes, and electrical components, offering step-by-step instructions, torque specifications, and clear wiring diagrams. The manual is designed to empower owners and technicians with the knowledge necessary to ensure the longevity and optimal performance of their vehicle, facilitating everything from routine servicing to in-depth component overhauls.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300 King Quad
Model Nickname:
King Quad
Model Trim:
N/A (Standard) / Possibly variations based on market
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation Designation:
First Generation (Pre-2005)
Codes
Chassis Code:
LT-F300 (Generic, specific VIN sequences may apply)
👋 Introduction
Market Position
Target Audience:
Suzuki LT-F300 King Quad owners seeking to perform maintenance and repairs themselves, independent repair shops, and ATV enthusiasts.
Competitive Analysis
Value Proposition:
Significant cost savings compared to dealership labor rates, empowers users with knowledge for self-sufficiency, provides comprehensive and accurate information.
Key Features
Feature Description:
Easy-to-follow step-by-step instructions, numerous pictures and illustrations, detailed wiring diagrams, coverage of all service and repair jobs, routine maintenance included.
Benefit Owner:
Enables owners to perform repairs and maintenance, increasing understanding of their ATV and reducing reliance on mechanics.
Benefit Business:
Streamlines repair processes, reduces diagnostic time, improves first-time fix rates.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002
Geographic Coverage:
Global (English language, typical for North American and international markets)
Page Count
Estimated Page Count:
Extensive (Typically 300-600+ pages for WSMs of this era)
Manual Type
Manual Category:
Workshop Service Manual (WSM) / Service Repair Manual
Manual Purpose:
Comprehensive repair and maintenance guidance for technicians and skilled owners.
None (This era of utility ATV did not feature electronic driver aids).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Initial Service:
Refer to manual for break-in service recommendations (typically around 10-20 operating hours).
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (or as specified in manual for typical usage).
Air Filter Cleaning:
Check every 500 km or 6 months; clean as needed, replace if damaged.
Spark Plug Service:
Inspect/replace every 1000 km or annually.
Brake Fluid Change:
Every 2 years or as needed based on condition.
Fluid Specifications
Coolant Type:
Suzuki coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor Issues:
Common for older carbureted vehicles to experience gumming or jet clogging if fuel sits; require regular cleaning/servicing.
Cvb Belt Wear:
CVT belt wear is a standard maintenance item; inspection and replacement intervals are crucial for performance and preventing damage.
Suspension Wear:
Bushings and ball joints can wear over time, affecting steering and ride quality; manual details inspection and replacement.
Electrical Connections:
Corrosion on electrical connectors can cause intermittent issues; manual provides guidance on cleaning and protection.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing history in ATV manufacturing, known for innovation and durable machines like the LT-F series.
Model Evolution
Lt F Series Development:
The LT-F300 King Quad was part of Suzuki's evolution towards larger displacement, more powerful utility ATVs, preceding later generations with more advanced features.
Production
Production Period:
1999-2002 (for this specific manual's coverage).
Manufacturing Location:
Typically manufactured by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Specific awards for the 1999-2002 LT-F300 are not widely documented in general automotive press, but Suzuki ATVs generally received positive reviews for their utility and reliability in their class.
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