This manual covers the RM85, an off-road motorcycle designed for motocross, produced from 2002 through 2013. Known for its potent two-stroke engine and agile chassis, the RM85 has a strong legacy in junior motocross racing, built upon extensive off-road heritage. This model is engineered for performance and control, providing riders with a competitive edge on the track. Its robust construction and focus on rider ergonomics make it a reliable choice for aspiring motocross athletes. This comprehensive factory service repair manual offers detailed guidance on all aspects of the RM85, including engine systems, drivetrain, chassis, and electrical components. It provides step-by-step repair procedures based on complete disassembly, along with essential maintenance schedules, fluid specifications, and troubleshooting information. Featuring hundreds of photos and illustrations, this manual is an indispensable resource for DIY enthusiasts and professional mechanics alike, enabling efficient and accurate maintenance and repair to keep the RM85 performing at its best. 🏷️ Basic Information Identification Make: Suzuki Model: RM85 Type: Off-Road Motorcycle / Motocross Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Target Audience: Do-it-yourselfers (DIY) and experienced mechanics seeking cost-effective repair solutions Competitive Analysis Comparison To Paper: Superior to old paper manuals in cost and convenience Key Features Content Completeness: Complete official full factory service repair manual Cost Effectiveness: Inexpensive way to keep vehicle working properly, saves money on labor costs Convenience: Digital format, printable, accessible across multiple devices Value Proposition Benefits: Empowers owners to perform repairs, increases knowledge, provides all necessary service information 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and maintenance Included Styles: All styles Page Count Estimated Pages: Hundreds of pages (actual count not specified, but described as 'hundreds') Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Drivetrain Systems: Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive Chassis Systems: Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System Ancillary Systems: Appendix Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Maintenance Procedures: Standard maintenance, routine checks, adjustments Troubleshooting: Implied through detailed repair procedures and diagnostics Technical Depth Depth: Complete factory service and repair information, suitable for DIY and experienced mechanics Illustrations Visuals: Hundreds of photos and illustrations 📊 Manual Specifications File Format Format: PDF Accessibility: Compatible with all Windows and Mac versions, accessible via web browser on any computer or mobile device Searchability: Implied by PDF format and digital delivery Print Quality Printability: Printable (entirely or by page) Binding Type Binding: Digital (no physical binding) Paper Type Paper Type: N/A (Digital format) Software Requirements Reader Software: Adobe PDF Reader (free online) Compression Software: Winzip (free online) - may be required for download delivery Delivery Download: Speed Download Licensing Expiry: No expiry dates Fees: No extra fees ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 79 cc (as per common knowledge for RM85, manual would provide exact specification) Bore X Stroke: Specific values would be detailed in the manual (e.g., 48.0 x 44.0 mm for a typical RM85) Cooling System: Liquid-cooled (as detailed in manual's 'Cooling system' section) Performance Horsepower: Specific figures will be in the manual (typically in the 17-20 HP range for this model) Torque: Specific figures will be in the manual Fuel System Carburetion: Carburetor (specific model and jetting details in manual's 'Fuel system' section) Fuel Type: Unleaded gasoline with two-stroke oil mixture (specific ratio detailed in manual) Engine Lubrication System Oil Delivery: Premix or separate oil injection system (manual will specify, typically premix for this era RM85) 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Optional Optional Transmissions: N/A (standard for this model) Features Clutch Type: Wet multi-plate clutch (detailed in manual's 'Clutch' section) Gear Ratios: Specific gear ratios for each of the 6 speeds will be listed in the manual Final Drive: Chain drive (detailed in manual's 'Final Drive' section) 📐 Dimensions Exterior Overall Length: Specific dimensions provided in manual Overall Width: Specific dimensions provided in manual Overall Height: Specific dimensions provided in manual Weights Dry Weight: Specific weight provided in manual (typically around 75-79 kg / 165-174 lbs) Curb Weight: Specific weight provided in manual (includes fluids) Suspension Travel Front Suspension Travel: Specific travel figures provided in manual (e.g., ~275-285 mm) Rear Suspension Travel: Specific travel figures provided in manual (e.g., ~280-290 mm) Wheelbase Wheelbase: Specific wheelbase provided in manual 🛡️ Safety Features Ratings Safety Ratings: N/A (Motocross bikes are not typically rated by organizations like NHTSA or IIHS) Active Features Braking System: Hydraulic disc brakes, front and rear (detailed in manual's 'Brakes' section) Suspension Performance: Adjustable suspension components for optimal handling and control Passive Features Frame Construction: Sturdy frame designed for off-road abuse Ergonomics Rider Position: Ergonomic...