Suzuki Sidekick Geo Tracker 1990 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Suzuki / Geo
Model:
Sidekick / Tracker
Year:
1990
👋 Introduction
Market Position
Segment:
Compact SUV / Off-road Vehicle
Competitive Analysis
Key Competitors 1990:
Jeep Cherokee (XJ), Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner
Key Features
Vehicle Appeal:
Affordable, lightweight, capable off-road, popular for customization
Manual Advantage
Target Audience:
Professional Technicians and DIY Mechanics with Basic Mechanical/Electrical Knowledge
📋 Manual Details
Coverage Areas
Primary Markets:
North America (Suzuki Sidekick, Geo Tracker)
Page Count
Estimated Pages:
High (typical for a comprehensive factory service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (4WD System)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Hydraulic, Parking), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, Ignition Switch, Fuses & Relays, Wiper/Washer System, Power Accessories
Body And Interior:
Body Panels, Doors, Hood, Tailgate, Windows, Seats, Interior Trim, HVAC System, Body Sealing
Fuel System:
Fuel pump testing, injector cleaning/replacement, fuel pressure regulator service, fuel tank and lines.
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Lubrication Points
Repair And Rebuild:
Engine Overhaul, Transmission Rebuild, Differential Service, Brake Caliper Overhaul, Suspension Component Replacement, Steering Gear Service
Diagnostics And Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Electrical Circuit Analysis, Mechanical Component Testing
Disassembly And Assembly:
Component Removal and Installation, Step-by-Step Reassembly Instructions
Engine Mechanical:
Cylinder head removal/installation, piston and rod service, crankshaft service, valve train adjustment, timing belt installation.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, fuse/relay identification and testing.
Technical Depth
Depth:
Comprehensive (Factory-level detail, suitable for professional technicians and advanced DIYers)
Specifications:
Torque specifications, diagnostic data, alignment specifications, component clearances.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Viewing Features
Zoom Functionality:
YES (Zoom IN/OUT)
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Requirements:
Adobe PDF Reader
Unzipping Requirements:
WinZip (or equivalent)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
G16A (common for 1.6L)
Displacement Cc:
1590 cc
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Cam)
Performance
Horsepower Hp:
Approx. 80-95 hp (depending on market and emissions regulations)
Torque Lb-Ft:
Approx. 90-105 lb-ft
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Cooling System
Coolant Type:
Ethylene Glycol based (e.g., Asian Red or equivalent)
Ignition System
Ignition Type:
Electronic Ignition (Distributorless or Distributor-based, depending on specific variant)
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic
Features
Drivetrain:
Part-Time 4WD (4-High, 4-Low, 2-High)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Automatic Transmission Fluid:
Dexron II (or equivalent)
📐 Dimensions
Exterior
Wheelbase In:
Approx. 86.6 inches
Length In:
Approx. 155.3 inches
Width In:
Approx. 64.8 inches
Height In:
Approx. 63.0 inches
Weights
Curb Weight Lbs:
Approx. 2400-2600 lbs (depending on configuration)
Towing Capacity Lbs:
Approx. 1500-2000 lbs (check local regulations and specific model)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Generally considered high center of gravity, caution advised on uneven terrain. Specific ratings may vary.
Active Features
ABS:
Optional on some models
Passive Features
Seat Belts:
Standard 3-point front, 2-point rear
Airbags:
Driver-side airbag optional or standard depending on market and trim
💡 Technology Features
Infotainment
Radio Type:
AM/FM Stereo with Cassette Player (optional CD player on some later models)
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Power Windows Locks:
Optional on higher trim levels, typically manual windows/locks on base models
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles or 6 months
Air Filter Replacement:
Every 15,000-30,000 miles or 2 years
Spark Plug Replacement:
Every 30,000-60,000 miles
Timing Belt Replacement:
70,000-90,000 miles or 7 years (critical for interference engine)
Fluid Specifications
Engine Oil Viscosity:
10W-30 (common, check manual for specific grade)
Engine Oil Capacity Qts:
Approx. 4.2 quarts (with filter)
Coolant Capacity Qts:
Approx. 6.3 quarts
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Rocker arm wear, starter motor issues, clutch wear (manual), radiator leaks, exhaust manifold cracks, power steering pump leaks.
Rust Prone Areas:
Fender flares, rocker panels, rear quarter panels, chassis members.
📚 Vehicle History
Brand Heritage
Suzuki 4X4 Legacy:
Suzuki has a long history of producing capable and lightweight off-road vehicles (e.g., Jimny, Samurai).
Model Evolution
Platform Sharing:
Developed in partnership with Suzuki and General Motors (GM), leading to the Suzuki Sidekick and Geo Tracker rebadge.
Production
Manufacturing Location:
Suzuki's factory in Kosai, Japan, and later some production in Canada.
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editor Choice:
Often cited for its off-road capability and value in the compact SUV segment.