2000-2004 Suzuki Swift RS415 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Swift Generation: Third Generation (RS415) Model Years Covered: 2000, 2001, 2002, 2003, 2004 Codes Chassis Code: RS415 👋 Introduction Market Position Segment: Subcompact/Compact Hatchback Target Audience: DIY mechanics, independent repair shops, Suzuki enthusiasts Competitive Analysis Competitors: Honda Fit (Jazz), Toyota Yaris, Ford Fiesta, Nissan Versa Key Features Vehicle Philosophy: Affordable, fuel-efficient, practical, and agile urban transportation Manual Value Proposition: Provides factory-level diagnostic and repair information essential for maintaining and repairing the vehicle 📋 Manual Details Coverage Areas General Coverage: Factory Service Repair Workshop Manual Page Count Estimated Pages: Approximately 1000+ Manual Type Type: Comprehensive Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling, lubrication, fuel delivery, ignition, emission control, diagnosis Transmission: Manual Transmission (M/T) and Automatic Transmission (A/T) overhaul, operation, diagnosis, fluid specifications Drivetrain: Front-wheel drive system, axles, driveshafts, differential Suspension: Front and rear suspension components, alignment, shock absorbers, springs Brakes: Brake system hydraulics, pads, rotors, calipers, parking brake, ABS (if equipped) Steering: Power steering system, steering column, tie rods, linkage Electrical: Battery, charging system, starting system, lighting, gauges, instruments, accessories, wiring diagrams Body: Body construction, interior trim, exterior panels, doors, windows, locks, glass, bumpers HVAC: Heating, ventilation, and air conditioning (HVAC) system components, operation, and service Safety Systems: Airbag system (SRS), seat belts Procedures Included Maintenance: Routine maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, tune-ups Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for all major components and systems Overhaul: Complete engine and transmission overhaul procedures Installation: Component replacement and installation guidelines Adjustment: Adjustments for brakes, clutch, parking brake, etc. Specifications: Torque specifications, tolerances, clearances for all procedures Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex diagnostics) 📊 Manual Specifications File Format Searchable Text: Yes (fully searchable PDF) Print Quality Diagram Quality: High-quality, clear, and detailed diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Usability Ease Of Reading: Easy-to-read text sections with clear formatting ⚙️ Engine Specifications Primary Engine Engine Code: M15A Engine Type: Inline 4-Cylinder, DOHC, 16 Valves Displacement: 1.5 Liters (1493 cc) Bore X Stroke: 75.0 mm x 84.5 mm Compression Ratio: 9.5:1 (typical) Performance Horsepower: Approximately 95-100 PS (94-99 hp) at 6000 rpm Torque: Approximately 130-135 Nm (96-99 lb-ft) at 4000 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Multi-Point Fuel Injection (MPI) Octane Rating: 87 Octane (4-Star) or higher Cooling System Coolant Type: Ethylene Glycol based antifreeze (Suzuki Super Long Life Coolant recommended) Lubrication System Oil Type: API SG or SH, SAE 10W-30 or 10W-40 Oil Capacity: Approximately 3.7 Liters (3.9 US Quarts) with filter change 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (M/T) Optional Transmission Type: 4-Speed Automatic Transmission (A/T) Features Clutch Type: Dry, single plate, diaphragm spring type (M/T) Transmission Fluid Mt: API GL-4, SAE 75W-90 Synthetic Gear Oil Transmission Fluid At: Dexron II or equivalent (Suzuki ATF D-II) Transmission Capacity Mt: Approximately 1.7 Liters (1.8 US Quarts) Transmission Capacity At: Approximately 4.5 Liters (4.8 US Quarts) 📐 Dimensions Exterior Length: Approx. 3700-3775 mm (145.7-148.6 inches) Width: Approx. 1680-1690 mm (66.1-66.5 inches) Height: Approx. 1540-1550 mm (60.6-61.0 inches) Wheelbase: Approx. 2360 mm (92.9 inches) Weights Curb Weight: Approx. 970-1050 kg (2138-2315 lbs) depending on trim and transmission 🛡️ Safety Features Ratings Crash Test Ratings: Variable by region and specific test; generally considered a safe subcompact for its era. Active Features ABS: Optional on some trims Electronic Brake Force Distribution: Often paired with ABS Passive Features Airbags: Driver and Passenger front airbags standard Seatbelts: Front: 3-point pre-tensioner and load-limiter; Rear: 3-point and 2-point belts Body Structure: Reinforced impact-absorbing body structure 💡 Technology Features Infotainment Audio System: Factory-fitted radio/CD player with basic speaker setup. Aux input not standard. Instrument Cluster: Analog gauges for speedometer, tachometer (if equipped), fuel, and temperature. Warning lights for various systems. Driver Assistance Cruise Control: Optional on higher trims Connectivity Connectivity Options: Limited by era; typically focused on basic audio connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km) Spark Plug Replacement: Every 30,000-40,000 miles (48,000-64,000 km) depending on spark plug type Transmission Fluid Change Mt: Every 30,000-50,000 miles (48,000-80,000 km) Transmission Fluid Change At: Every 20,000-30,000 miles (32,000-48,000 km) or annually Coolant Flush: Every 30,000-50,000 miles (48,000-80,000 km) Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Dexron II or equivalent ATF Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust components, catalytic converter, starter motor Potential Electrical Quirks: Window regulators, central locking actuators, and dashboard illumination can sometimes be points of failure. Engine Performance Related: Occasional idle issues or rough running could be related to...