Suzuki VL1500 Intruder 1998-2004 Workshop Service Repair Manual
Precio habitual
$133.00
Precio de venta
$133.00
Precio habitual
Precio unitario
/ por
En oferta
Agotado
🏷️ Basic Information Identification Make: Suzuki Model: VL1500 Intruder Model Nickname: Boulevard S83 (in later years and some markets) Vehicle Type: Cruiser Motorcycle Generation Generation Designation: First Generation Applicable Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Code: NM51 👋 Introduction Market Position Segment: Large-displacement cruiser motorcycle. Target Audience: Cruising enthusiasts, touring riders, DIY mechanics, professional motorcycle technicians. Competitive Analysis Key Competitors: Yamaha V-Star series, Honda Shadow series, Kawasaki Vulcan series, Harley-Davidson Sportster and Softail models. Key Features Engine Configuration: V-twin, liquid-cooled (though often referred to as air-cooled due to simple design, it does have internal coolant passages for certain components). Styling: Classic cruiser aesthetics with ample chrome, low seat height, and swept-back handlebars. Drive System: Shaft drive for low maintenance and smooth power delivery. Manual Accessibility: Instant PDF download, enabling immediate access to repair information. 📋 Manual Details Coverage Areas Markets Covered: Global (indicated by general nature of manual) Page Count Total Pages: 409 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine components, disassembly, assembly, inspection, and repair. Fuel System: Carburetor systems, fuel tank, fuel lines, fuel filter, fuel pump (if applicable). Ignition System: Ignition coils, spark plugs, CDI unit, timing checks. Transmission: Clutch operation, gear shifting mechanism, transmission internal components, maintenance. Drivetrain: Shaft drive system, universal joints, final drive housing, maintenance and inspection. Brakes: Front and rear brake systems (hydraulic), brake fluid, brake calipers, master cylinders, brake discs, pads, bleeding procedures. Suspension: Front fork (telescopic), rear shock absorbers, linkage systems (if applicable), maintenance and adjustment. Steering: Handlebar assembly, steering head bearings, inspection and adjustment. Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor, starter clutch), lighting system, wiring diagrams, fuses. Cooling System: Air-cooled engine (no coolant system). Exhaust System: Exhaust pipes, mufflers, mounting, inspection. Bodywork And Frame: Frame inspection, body panels, mounting hardware, fenders, seats. Procedures Included Maintenance: Routine maintenance tasks, lubrication, adjustments, filter changes, fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom analysis. Disassembly And Assembly: Step-by-step instructions for removing and reinstalling all major components and systems. Repair: Detailed repair instructions for worn or damaged parts, component overhaul. Adjustment: Carburetor synchronization, throttle cable adjustment, clutch adjustment, brake lever adjustment, steering head bearing adjustment. Inspections: Pre-ride inspections, scheduled inspections, component wear checks. Wiring Diagrams: Comprehensive electrical system schematics for easy diagnosis and repair. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed specifications and procedures. Pictorial Guidance: Detailed illustrations, exploded diagrams, drawings, and photos to guide users through service procedures. Special Tools: Reference to specific special service tool numbers and their usage where applicable. Service Data: Inclusion of service data, specifications, allowable limits, and tightening torques for all components. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable due to PDF format, though specific OCR quality not confirmed. Print Quality Printability: Yes, all pages are printable. Binding Type Binding: Digital (PDF download) Paper Type Paper Type: N/A (Digital format) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software Requirement: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve per cylinder, V-twin Displacement: 1462 cc (89.2 cubic inches) Bore X Stroke: 94.0 mm x 106.0 mm (3.70 in x 4.17 in) Compression Ratio: 8.5:1 Performance Horsepower: Approx. 66 HP (at 4,500 rpm, unconfirmed precise figure for all markets) Torque: Approx. 85 lb-ft (at 3,200 rpm, unconfirmed precise figure for all markets) Fuel System Fuel Delivery: Two Mikuni B26 carburetors (later models might have FI in some regions, but manual specifies carburetors for this range). Fuel Type: Unleaded gasoline (minimum 87 octane) 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch: Wet, multi-plate Final Drive: Shaft drive 📐 Dimensions Exterior Overall Length: Approx. 2480 mm (97.6 in) Overall Width: Approx. 920 mm (36.2 in) Overall Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1655 mm (65.2 in) Ground Clearance: Approx. 135 mm (5.3 in) Seat Height: Approx. 700 mm (27.6 in) Weights Dry Weight: Approx. 239 kg (527 lbs) Curb Weight: Approx. 264 kg (582 lbs) Fuel Tank Capacity: 17.0 L (4.5 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is generally assessed through handling, braking, and structural integrity rather than standardized crash ratings like cars). Active Features Braking System: Dual front disc brakes, single rear disc brake. Lighting: Halogen headlight, LED tail light and brake light, turn signals. Passive Features Frame Construction: Steel double cradle frame for stability and rigidity. Operator Position: Low seat height and comfortable riding position contribute to rider control. 💡 Technology Features Infotainment Infotainment Features: Basic motorcycle features, typically no advanced infotainment systems like modern cars. Focus is on rider experience and functionality. Driver Assistance Driver Assistance Features: N/A (Motorcycle without electronic rider aids beyond standard braking and...
Comprehensive electrical system schematics for easy diagnosis and repair.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed specifications and procedures.
Pictorial Guidance:
Detailed illustrations, exploded diagrams, drawings, and photos to guide users through service procedures.
Special Tools:
Reference to specific special service tool numbers and their usage where applicable.
Service Data:
Inclusion of service data, specifications, allowable limits, and tightening torques for all components.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable due to PDF format, though specific OCR quality not confirmed.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve per cylinder, V-twin
Displacement:
1462 cc (89.2 cubic inches)
Bore X Stroke:
94.0 mm x 106.0 mm (3.70 in x 4.17 in)
Compression Ratio:
8.5:1
Performance
Horsepower:
Approx. 66 HP (at 4,500 rpm, unconfirmed precise figure for all markets)
Torque:
Approx. 85 lb-ft (at 3,200 rpm, unconfirmed precise figure for all markets)
Fuel System
Fuel Delivery:
Two Mikuni B26 carburetors (later models might have FI in some regions, but manual specifies carburetors for this range).
Fuel Type:
Unleaded gasoline (minimum 87 octane)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch:
Wet, multi-plate
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2480 mm (97.6 in)
Overall Width:
Approx. 920 mm (36.2 in)
Overall Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1655 mm (65.2 in)
Ground Clearance:
Approx. 135 mm (5.3 in)
Seat Height:
Approx. 700 mm (27.6 in)
Weights
Dry Weight:
Approx. 239 kg (527 lbs)
Curb Weight:
Approx. 264 kg (582 lbs)
Fuel Tank Capacity:
17.0 L (4.5 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is generally assessed through handling, braking, and structural integrity rather than standardized crash ratings like cars).
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Lighting:
Halogen headlight, LED tail light and brake light, turn signals.
Passive Features
Frame Construction:
Steel double cradle frame for stability and rigidity.
Operator Position:
Low seat height and comfortable riding position contribute to rider control.
💡 Technology Features
Infotainment
Infotainment Features:
Basic motorcycle features, typically no advanced infotainment systems like modern cars. Focus is on rider experience and functionality.
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle without electronic rider aids beyond standard braking and lighting).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, refer to manual for exact schedule.
Spark Plug Replacement:
Refer to manual for specific mileage intervals, typically around 10,000-15,000 miles.
Air Filter Cleaning Replacement:
Check at 3,000 miles, clean or replace as needed. Manual will specify.
Brake Fluid Change:
Typically every 2 years or as per manual recommendations.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 recommended. Refer to manual for precise specification.
Engine Oil Capacity:
Approx. 3.1 L (3.3 US qt) without filter change, 3.4 L (3.6 US qt) with filter change. Confirm in manual.
Brake Fluid Type:
DOT 4 recommended. Refer to manual for precise specification.
Transmission Fluid Type:
Integrated with engine oil for many models, but check manual for specific transmission lubrication if separate.
Final Drive Oil Type:
Hypoid gear oil, SAE 80 API GL-4 or GL-5. Refer to manual.
Known Issues
Common Issues:
Carburetor synchronization issues, potential for starter clutch wear over high mileage, steering head bearing adjustment needs, electrical connector corrosion (common in older bikes).
Maintenance Importance:
Following the periodic maintenance chart is crucial for maximizing the life and reliability of the VL1500 Intruder.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Suzuki has a long history in motorcycle manufacturing, known for its engineering and performance across various segments, including cruisers.
Model Evolution
Model Introduction:
The VL1500 Intruder was introduced in 1998 as Suzuki's flagship cruiser, designed to compete with established American and Japanese rivals.
Design Philosophy:
Emphasized a large-displacement V-twin engine, shaft drive, and classic cruiser styling for long-distance comfort and relaxed riding.
Market Reception:
Well-received for its smooth power delivery, comfortable ride, and value for money in the cruiser segment.
Production
Production Years:
1998-2004 (as VL1500 Intruder), continued as Boulevard S83 from 2005.
Manufacturing Location:
Japan (primarily, though final assembly locations could vary by market).
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While not typically a vehicle that wins awards in the same way as cars, the VL1500 Intruder was recognized for its value, comfort, and reliable V-twin performance in the cruiser segment.
Al seleccionar una opción, se actualiza toda la página.