🏷️ Basic Information Identification Make: Suzuki Model: VZ 800 Model Nickname: Intruder 800 / Boulevard C50 Codes Engine Code Common: V-twin, 45-degree liquid-cooled, 4-stroke 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Suzuki VZ 800 owners, DIY mechanics, aspiring motorcycle technicians Competitive Analysis Competitors: Honda Shadow series, Yamaha V-Star series, Kawasaki Vulcan series Key Features Manual Benefits: Enables self-maintenance and repair, reduces reliance on professional mechanics, cost-effective solution. Manual Accessibility: Instant download, easy to carry (digital format), easy to understand language. Visual Aids: Includes proper pictures with illustrations for easier repair. 📋 Manual Details Coverage Areas Covered Models: Suzuki VZ 800 (specific years not explicitly stated, but typically covers a range of production years for this model, commonly 1997-2004 Intruder 800 and its successor, the Boulevard C50, from 2005 onwards) Primary Focus: Service and Repair Page Count Estimated Pages: Typically between 300-500 pages for a comprehensive service manual, though exact count is not provided. Manual Type Type: Service Repair Manual Language Language: Simple English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine: Cylinder Head/Valve, Crankcase, Transmission, Cylinder/Piston, Engine Removal/Installation, Lubrication system, Ignition System, Alternator/Starter Clutch, Electric Starter Drivetrain: Clutch/Gearshift Linkage, Rear Driving Mechanism, Front Driving Mechanism (if applicable, though VZ800 is typically shaft-driven rear), Selectable 4WD System (Unlikely for this cruiser model, likely a misstatement in product description, but manual claims coverage.) Chassis And Suspension: Wheel/Suspension/Steering, Rear Wheel/Suspension Brakes: Brake System Electrical: Lights/Meters/Switches, Battery/Charging System, Wiring Diagrams Steering: Electric Power Steering (Unlikely for this model, likely misstatement or referring to steering damper if equipped. Standard VZ800 has manual steering.) Bodywork: Included (implied by 'from front to back' coverage) General Information: Included (covers basic information, specifications, and general procedures) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair And Rebuild: Engine, transmission, clutch, brakes, suspension, electrical components Troubleshooting: Diagnostic procedures, common issues and solutions Diagnostics: System checks, fault finding Electric Shift Program: Covered (Note: This is highly unusual for a VZ800/C50 and likely a misstatement in the product description, as these models do not have electric shift programs. The manual might be a generic template or incorrectly listing features.) Selectable 4Wd System: Covered (Note: This is highly unusual for a VZ800/C50 and likely a misstatement in the product description, as these models are 2-wheel drive. The manual might be a generic template or incorrectly listing features.) Electric Power Steering: Covered (Note: This is highly unusual for a VZ800/C50 and likely a misstatement in the product description, as these models do not have electric power steering. The manual might be a generic template or incorrectly listing features.) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds, including detailed diagrams and specifications) Diagnostic Tools: Covers procedures that may require basic tools and diagnostic skills, potentially referring to specific Suzuki diagnostic tools for EFI models. 📊 Manual Specifications File Format Format: Digital Download (assumed PDF, likely searchable and printable) Print Quality Quality: High quality (designed by well-qualified technicians, used by industries) Binding Type Binding: Not Applicable (Digital) Paper Type Type: Not Applicable (Digital) Coverage Areas Index Availability: Yes (as indicated in content list) ⚙️ Engine Specifications Primary Engine Type: V-twin, 45-degree Cooling: Liquid-cooled Displacement: 783 cc (47.8 cubic inches) Bore X Stroke: Approx. 83 mm x 74.4 mm (typical for this engine) Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 50-55 HP (at crank, specific rating varies by year and market) Torque: Approx. 65-70 Nm (at crank, specific rating varies by year and market) Fuel System Induction: Digital Fuel Injection (DFI) or Carbureted (early models) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Ignition System Type: Electronic Ignition (CDI/Transistorized) 🔧 Transmission Standard Type: 5-speed manual Clutch: Wet multi-plate Features Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2360 mm (92.9 in) Width: Approx. 830 mm (32.7 in) Height: Approx. 1130 mm (44.5 in) Weights Dry Weight: Approx. 215 kg (474 lbs) Wet Weight: Approx. 232 kg (511 lbs) Fuel Capacity: Approx. 15.5 L (4.1 US gal) 🛡️ Safety Features Ratings Classification: Cruiser Motorcycle (No formal safety ratings like cars) Active Features Braking Front: Single disc (typically 330mm) with 2-piston caliper Braking Rear: Disc (typically 270mm) with 1-piston caliper Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, tachometer, fuel gauge, warning lights). No advanced infotainment systems. Driver Assistance Features: None (traditional cruiser design) 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or 6 months Air Filter Check: Every 6,000 km (3,700 miles) Spark Plug Replacement: Every 12,000 km (7,500 miles) Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher (check manual for exact spec and capacity, typically ~3.2L with filter change) Brake Fluid: DOT 4 Coolant: Suzuki Super Long Life Coolant or equivalent (50/50 mix with distilled water) Known Issues Common Problems:...
Honda Shadow series, Yamaha V-Star series, Kawasaki Vulcan series
Key Features
Manual Benefits:
Enables self-maintenance and repair, reduces reliance on professional mechanics, cost-effective solution.
Manual Accessibility:
Instant download, easy to carry (digital format), easy to understand language.
Visual Aids:
Includes proper pictures with illustrations for easier repair.
📋 Manual Details
Coverage Areas
Covered Models:
Suzuki VZ 800 (specific years not explicitly stated, but typically covers a range of production years for this model, commonly 1997-2004 Intruder 800 and its successor, the Boulevard C50, from 2005 onwards)
Primary Focus:
Service and Repair
Page Count
Estimated Pages:
Typically between 300-500 pages for a comprehensive service manual, though exact count is not provided.
Clutch/Gearshift Linkage, Rear Driving Mechanism, Front Driving Mechanism (if applicable, though VZ800 is typically shaft-driven rear), Selectable 4WD System (Unlikely for this cruiser model, likely a misstatement in product description, but manual claims coverage.)
Electric Power Steering (Unlikely for this model, likely misstatement or referring to steering damper if equipped. Standard VZ800 has manual steering.)
Bodywork:
Included (implied by 'from front to back' coverage)
General Information:
Included (covers basic information, specifications, and general procedures)
Diagnostic procedures, common issues and solutions
Diagnostics:
System checks, fault finding
Electric Shift Program:
Covered (Note: This is highly unusual for a VZ800/C50 and likely a misstatement in the product description, as these models do not have electric shift programs. The manual might be a generic template or incorrectly listing features.)
Selectable 4Wd System:
Covered (Note: This is highly unusual for a VZ800/C50 and likely a misstatement in the product description, as these models are 2-wheel drive. The manual might be a generic template or incorrectly listing features.)
Electric Power Steering:
Covered (Note: This is highly unusual for a VZ800/C50 and likely a misstatement in the product description, as these models do not have electric power steering. The manual might be a generic template or incorrectly listing features.)
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds, including detailed diagrams and specifications)
Diagnostic Tools:
Covers procedures that may require basic tools and diagnostic skills, potentially referring to specific Suzuki diagnostic tools for EFI models.
📊 Manual Specifications
File Format
Format:
Digital Download (assumed PDF, likely searchable and printable)
Print Quality
Quality:
High quality (designed by well-qualified technicians, used by industries)
Binding Type
Binding:
Not Applicable (Digital)
Paper Type
Type:
Not Applicable (Digital)
Coverage Areas
Index Availability:
Yes (as indicated in content list)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, 45-degree
Cooling:
Liquid-cooled
Displacement:
783 cc (47.8 cubic inches)
Bore X Stroke:
Approx. 83 mm x 74.4 mm (typical for this engine)
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 50-55 HP (at crank, specific rating varies by year and market)
Torque:
Approx. 65-70 Nm (at crank, specific rating varies by year and market)
Fuel System
Induction:
Digital Fuel Injection (DFI) or Carbureted (early models)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Ignition System
Type:
Electronic Ignition (CDI/Transistorized)
🔧 Transmission
Standard
Type:
5-speed manual
Clutch:
Wet multi-plate
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2360 mm (92.9 in)
Width:
Approx. 830 mm (32.7 in)
Height:
Approx. 1130 mm (44.5 in)
Weights
Dry Weight:
Approx. 215 kg (474 lbs)
Wet Weight:
Approx. 232 kg (511 lbs)
Fuel Capacity:
Approx. 15.5 L (4.1 US gal)
🛡️ Safety Features
Ratings
Classification:
Cruiser Motorcycle (No formal safety ratings like cars)
Active Features
Braking Front:
Single disc (typically 330mm) with 2-piston caliper
SAE 10W-40 API SG or higher (check manual for exact spec and capacity, typically ~3.2L with filter change)
Brake Fluid:
DOT 4
Coolant:
Suzuki Super Long Life Coolant or equivalent (50/50 mix with distilled water)
Known Issues
Common Problems:
Stator failure (common on many Suzuki models), charging system issues, carburetor cleaning/synchronization (for pre-FI models), driveshaft boot cracking, starter clutch wear.
Preventative Maintenance:
Regular oil changes, checking and maintaining battery health, inspecting for leaks, proper clutch adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Model Evolution
Intruder 800:
Launched as the Intruder 800 in the early 1990s, evolving through the VZ 800 designation. Known for its classic cruiser styling and reliable V-twin engine.
Boulevard C50:
Rebranded and subtly updated as the Boulevard C50 starting in 2005, continuing the legacy with fuel injection (on most models) and refined styling.
Production
Production Period:
Continuously produced with updates from early 1990s to present (as Boulevard C50).
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