🏷️ Basic Information Identification Make: Terex Model: TA40 Articulated Truck Product Type: Parts Catalog Manual Part Number: 15272777 Codes Engine Code: Detroit Diesel Series 60 Powered Generation Serial Number Range: From Serial No. A7771001 👋 Introduction Market Position Vehicle Segment: Heavy-duty articulated dump truck Application: Construction, mining, and heavy material transport Competitive Analysis Key Competitors: Caterpillar (e.g., 740 series), Volvo (e.g., A40 series), Bell Equipment, John Deere Key Features Articulation: Designed for maneuverability in challenging terrain Payload Capacity: High payload capacity (TA40 designation implies approximately 40-ton capacity) Powertrain Reliability: Features Detroit Diesel Series 60 engine, known for robust performance in heavy-duty applications Manual Value Proposition: Cost-effective solution for parts identification, maintenance, and repair, saving on professional labor costs 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive parts catalog for the Terex TA40 Articulated Truck Components Listed: Chassis, Engine, Transmission, Driveline, Front Axle, Brake Parts, Suspension System, Electrical System, Fuel System, Cooling System, Main Hydraulic Valve, Steering System, Body Hoist System, Braking System, Cab, Decals, Miscellaneous Page Count Estimated Page Count: Refer to manual for exact count, but described as 'complete' and covering 'every single detail'. Manual Type Type: Parts Catalog Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Download Availability: Instant Download Printability: All pages are printable Compression Requirement: WinZip 📖 Manual Coverage Systems Covered Powertrain: Engine (Detroit Diesel Series 60), Transmission, Driveline, Front Axle, Braking System (including Brake Parts) Chassis And Suspension: Chassis, Suspension System, Steering System Hydraulic And Electrical: Main Hydraulic Valve, Body Hoist System, Electrical System, Fuel System, Cooling System Operator Interface: Cab, Decals Procedures Included Part Identification: Detailed exploded pictures and diagrams for part identification and assembly Assembly Disassembly: Instructions based on complete disassembly of the machine for parts identification Component Lookup: Facilitates finding specific replacement parts for maintenance and repair Technical Depth Detail Level: High detail, covering 'every single detail on your machine' User Target Audience: Do-it-yourselfer and experienced mechanic Instruction Style: Easy-to-read text sections with top-quality diagrams and instructions, step-by-step instructions 📊 Manual Specifications File Format Format: PDF Readability: High-quality diagrams and text Searchability: Assumed searchable text within PDF Print Quality Printability: Fully printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Manufacturer: Detroit Diesel Model Series: Series 60 Engine Type: Heavy-duty diesel engine Performance Horsepower: Specific figures vary by Series 60 variant, typically in the range of 300-400+ HP for this class of truck. Torque: Specific figures vary by Series 60 variant, typically high torque output for heavy hauling. Fuel System Injection Type: Likely electronic unit injection (EUI) or common rail, depending on the specific Series 60 configuration. Fuel Type: Diesel Cooling System Type: Pressurized, liquid-cooled system 🔧 Transmission Standard Type: Automatic transmission (likely a heavy-duty powershift transmission) Manufacturer Common: Allison Transmission or ZF are common for this class of equipment. Features Gear Selection: Electronically controlled gear selection for optimized performance and fuel efficiency. Torque Converter: Equipped with a torque converter for smooth power delivery and load starting. 📐 Dimensions Exterior Length: Varies, but typically around 10-12 meters (33-40 feet) for a 40-ton class articulated truck. Width: Varies, typically around 3-3.5 meters (10-11.5 feet). Height: Varies, typically around 3.5-4 meters (11.5-13 feet) to the top of the cab. Cargo Body Volume: Varies, but designed to carry a significant volume of material (e.g., 20-25 cubic meters). Weights Operating Weight: Typically in the range of 25-30 metric tons (approx. 55,000-66,000 lbs). Payload Capacity: Approximately 40 US tons (approx. 36 metric tons). 🛡️ Safety Features Ratings Operator Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab is standard for heavy equipment. Active Features Braking System: Hydraulically actuated, oil-cooled multiple disc brakes on all axles for reliable stopping power. Retarder: Engine or transmission retarder system for supplementary braking on inclines. Passive Features Cab Design: Ergonomically designed cab with excellent visibility. 💡 Technology Features Infotainment Cab Features: While primarily functional, cabs typically include basic comfort features, operator displays for diagnostics, and controls for hydraulics and transmission. Driver Assistance Operator Aids: May include features like automatic transmission modes, load monitoring systems, and diagnostic readouts for engine and powertrain. Connectivity Telematics: Modern Terex equipment often incorporates telematics for remote monitoring of machine health, location, and usage, though not explicitly stated for this catalog. 🔧 Maintenance Service Intervals Engine Oil Change: Typical for heavy-duty diesel: 250-500 hours, or as specified by Detroit Diesel and Terex for the Series 60. Hydraulic Filter Change: Typically every 500-1000 operating hours, or based on oil analysis. Transmission Fluid Change: Varies by transmission and operating conditions, often 1000-2000 hours, subject to Terex/transmission manufacturer recommendations. Fluid Specifications Engine Oil Type: API CK-4 or CJ-4 heavy-duty diesel engine oil, viscosity grade typically 15W-40 or 10W-30 depending on ambient temperature. Consult Series 60 manual for exact specification. Hydraulic...
Construction, mining, and heavy material transport
Competitive Analysis
Key Competitors:
Caterpillar (e.g., 740 series), Volvo (e.g., A40 series), Bell Equipment, John Deere
Key Features
Articulation:
Designed for maneuverability in challenging terrain
Payload Capacity:
High payload capacity (TA40 designation implies approximately 40-ton capacity)
Powertrain Reliability:
Features Detroit Diesel Series 60 engine, known for robust performance in heavy-duty applications
Manual Value Proposition:
Cost-effective solution for parts identification, maintenance, and repair, saving on professional labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive parts catalog for the Terex TA40 Articulated Truck
Components Listed:
Chassis, Engine, Transmission, Driveline, Front Axle, Brake Parts, Suspension System, Electrical System, Fuel System, Cooling System, Main Hydraulic Valve, Steering System, Body Hoist System, Braking System, Cab, Decals, Miscellaneous
Page Count
Estimated Page Count:
Refer to manual for exact count, but described as 'complete' and covering 'every single detail'.
Manual Type
Type:
Parts Catalog Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Download Availability:
Instant Download
Printability:
All pages are printable
Compression Requirement:
WinZip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Detroit Diesel Series 60), Transmission, Driveline, Front Axle, Braking System (including Brake Parts)
Chassis And Suspension:
Chassis, Suspension System, Steering System
Hydraulic And Electrical:
Main Hydraulic Valve, Body Hoist System, Electrical System, Fuel System, Cooling System
Operator Interface:
Cab, Decals
Procedures Included
Part Identification:
Detailed exploded pictures and diagrams for part identification and assembly
Assembly Disassembly:
Instructions based on complete disassembly of the machine for parts identification
Component Lookup:
Facilitates finding specific replacement parts for maintenance and repair
Technical Depth
Detail Level:
High detail, covering 'every single detail on your machine'
User Target Audience:
Do-it-yourselfer and experienced mechanic
Instruction Style:
Easy-to-read text sections with top-quality diagrams and instructions, step-by-step instructions
📊 Manual Specifications
File Format
Format:
PDF
Readability:
High-quality diagrams and text
Searchability:
Assumed searchable text within PDF
Print Quality
Printability:
Fully printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Detroit Diesel
Model Series:
Series 60
Engine Type:
Heavy-duty diesel engine
Performance
Horsepower:
Specific figures vary by Series 60 variant, typically in the range of 300-400+ HP for this class of truck.
Torque:
Specific figures vary by Series 60 variant, typically high torque output for heavy hauling.
Fuel System
Injection Type:
Likely electronic unit injection (EUI) or common rail, depending on the specific Series 60 configuration.
Fuel Type:
Diesel
Cooling System
Type:
Pressurized, liquid-cooled system
🔧 Transmission
Standard
Type:
Automatic transmission (likely a heavy-duty powershift transmission)
Manufacturer Common:
Allison Transmission or ZF are common for this class of equipment.
Features
Gear Selection:
Electronically controlled gear selection for optimized performance and fuel efficiency.
Torque Converter:
Equipped with a torque converter for smooth power delivery and load starting.
📐 Dimensions
Exterior
Length:
Varies, but typically around 10-12 meters (33-40 feet) for a 40-ton class articulated truck.
Width:
Varies, typically around 3-3.5 meters (10-11.5 feet).
Height:
Varies, typically around 3.5-4 meters (11.5-13 feet) to the top of the cab.
Cargo
Body Volume:
Varies, but designed to carry a significant volume of material (e.g., 20-25 cubic meters).
Weights
Operating Weight:
Typically in the range of 25-30 metric tons (approx. 55,000-66,000 lbs).
Payload Capacity:
Approximately 40 US tons (approx. 36 metric tons).
🛡️ Safety Features
Ratings
Operator Protection:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab is standard for heavy equipment.
Active Features
Braking System:
Hydraulically actuated, oil-cooled multiple disc brakes on all axles for reliable stopping power.
Retarder:
Engine or transmission retarder system for supplementary braking on inclines.
Passive Features
Cab Design:
Ergonomically designed cab with excellent visibility.
💡 Technology Features
Infotainment
Cab Features:
While primarily functional, cabs typically include basic comfort features, operator displays for diagnostics, and controls for hydraulics and transmission.
Driver Assistance
Operator Aids:
May include features like automatic transmission modes, load monitoring systems, and diagnostic readouts for engine and powertrain.
Connectivity
Telematics:
Modern Terex equipment often incorporates telematics for remote monitoring of machine health, location, and usage, though not explicitly stated for this catalog.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typical for heavy-duty diesel: 250-500 hours, or as specified by Detroit Diesel and Terex for the Series 60.
Hydraulic Filter Change:
Typically every 500-1000 operating hours, or based on oil analysis.
Transmission Fluid Change:
Varies by transmission and operating conditions, often 1000-2000 hours, subject to Terex/transmission manufacturer recommendations.
Fluid Specifications
Engine Oil Type:
API CK-4 or CJ-4 heavy-duty diesel engine oil, viscosity grade typically 15W-40 or 10W-30 depending on ambient temperature. Consult Series 60 manual for exact specification.
Hydraulic Fluid:
Typically ISO VG 46 or VG 32 hydraulic oil, depending on Terex specifications. May require specific formulations for cold weather operation.
Transmission Fluid:
Specific heavy-duty automatic transmission fluid (ATF) or gear oil, depending on transmission type. Consult manual for brand-specific recommendations (e.g., Allison TES-295).
Known Issues
Common Wear Items:
Brake discs/pads, articulation joint pins and bushings, hydraulic hoses and seals, engine filters, exhaust components.
Electrical Connections:
Corrosion and wear on electrical connectors can be an issue in harsh operating environments.
Cooling System Efficiency:
Regular cleaning of radiator and cooler cores is essential to maintain cooling efficiency.
📚 Vehicle History
Brand Heritage
Terex History:
Terex Corporation has a long history in the heavy equipment manufacturing industry, often through acquisitions of established brands.
Model Evolution
Articulated Truck Development:
Articulated trucks evolved from early off-road haulers, offering superior maneuverability and stability in rough terrain compared to rigid chassis trucks.
Production
Manufacturing Locations:
Terex has had manufacturing facilities in various global locations; specific TA40 production location may vary.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Terex products are generally recognized for their durability and performance in heavy-duty sectors. Specific awards for the TA40 are not detailed in the product description.
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